• 제목/요약/키워드: Industrial plant monitoring

검색결과 150건 처리시간 0.02초

스마트 팩토리에서 원격 실시간 모니터링을 위한 게이트웨이 인터페이스 연동 API 설계 및 구현 (Design and Implement of Smart Gateway Interface API for Real-time Monitoring in Smart Factory)

  • 전동철;이병문;황희정
    • 한국멀티미디어학회논문지
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    • 제22권5호
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    • pp.601-612
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    • 2019
  • As the $4^{th}$ industrial revolution is accelerating, IT convergence application technologies are attracting attention in various fields. In the manufacturing industry, Smart Factory technology, which is blended with IT technology, has been developed to solve the problem casued by the decrease of the labor force, and a monitoring server is required to remotely control the equipment or to inquire about the operation status of the factory. In this paper, we designed and implemented RESTful API for data sharing between factory equipment and monitoring server in Smart Factory. In order to verify the designed API, a testbed was operated for an actual plastics manufacturing plant. As a result, it was confirmed that the testbed can be operated normally in actual operating environment.

가상물리제조 기반 항공기 부품공장 생산통제시스템 개발 (Development of Cyber-Physical Production System based Manufacturing Control System for Aircraft Parts Plant)

  • 김덕현;이인수;차춘남
    • 산업경영시스템학회지
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    • 제43권1호
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    • pp.143-150
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    • 2020
  • To enhance the effectiveness of the FMS (flexible manufacturing system), it is necessary for the manufacturing control system to be upgraded by integrating the cyber and the physical manufacturing systems. Using the CPPS (Cyber-Physical Production System) concept, this study proposes a 4-stage vertical integration and control framework for an aircraft parts manufacturing plant. In the proposed framework, the process controller prepares the operations schedule for processing work orders generated from the APS (advanced planning & scheduling) system. The scheduled operations and the related control commands are assigned to equipments by the dispatcher of the line controller. The line monitor is responsible for monitoring the overall status of the FMS including work orders and equipments. Finally the process monitor uses the simulation model to check the performance of the production plan using real time plant status data. The W-FMCS (Wing rib-Flexible Manufacturing Control & Simulation) are developed to implement the proposed 4-stage CPPS based FMS control architecture. The effectiveness of the proposed control architecture is examined by the real plant's operational data such as utilization and throughput. The performance improvement examined shows the usefulness of the framework in managing the smart factory's operation by providing a practical approach to integrate cyber and physical production systems.

The Application of Project control Techniques to Process Control: The Effect of Temporal Information on Human Monitoring Tasks

  • Parush, A.;Shtub, A.;Shavit, D.
    • Transactions on Control, Automation and Systems Engineering
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    • 제3권1호
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    • pp.10-14
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    • 2001
  • We studied the use of time-related information, with and without prediction, to support human operators performing moni-toring and control tasks in the process. Based on monitoring and control techniques used for Project Management we developed a display design for the process industries. A simulated power plant was used to test the hypothesis that availability of predictions along with information on past trends can improve the performances of the human operator handling faults. Several designs of dis-plays were tested in the experiment in which human operators had to detect and handle two types of faults(local and systems wide) in the simulated electricity generation process. Analysis of the results revealed that temporal data, with and without prediction, signifi-cantly reduced response time. Our results encourage the integration of temporal information and prediction in displays used for the control processes to enhance the capabilities of the human operators. Based on the analysis we proposed some guidelines for the de-signer of the human interface of a process control system.

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Special monitoring results for determination of radionuclide composition of Russian NPP atmospheric releases

  • Vasyanovich, Maxim;Vasilyev, Aleksey;Ekidin, Aleksey;Kapustin, Ivan;Kryshev, Alexander
    • Nuclear Engineering and Technology
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    • 제51권4호
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    • pp.1176-1179
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    • 2019
  • Measurements of activity concentrations of radionuclides in atmospheric releases were performed in 2017-2018 at vent stacks of seven Russian nuclear power plants. The selected instruments and research methods, with detection limits significantly lower than the existing detection limit of Russian NPPs routine control, allowed to reliably determine up to 26 radionuclides. Analysis of experimental data allows to determine the list of radionuclides for calculation the effective dose rates to public and the permissible annual discharge levels for each Russian NPP. Radiocarbon is determined as major contributor for the dose from the atmospheric releases of LWGR reactors - up to 98% for EGP-6 and RBMK-1000 (Smolensk NPP) reactors. For PWR reactors (VVER) radionuclides contribution to the annual dose from atmospheric releases is more complicated, but, in general, dose is formed by tritium, $^{14}C$ and noble gases. The special monitoring results with ranking of measured radionuclides according to their contribution to the effective dose makes it possible to optimize the list of controlled radionuclides in airborne releases of Russian NPPs from 94 to 8-16 for different NPPs.

스마트기기를 이용한 주기별 식물 생장 인식 자동 제어 모니터링 시스템 (Cycle-by-Cycle Plant Growth Automatic Control Monitoring System using Smart Device)

  • 김경옥;김응곤
    • 한국전자통신학회논문지
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    • 제8권5호
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    • pp.745-750
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    • 2013
  • 최근 수행된 많은 연구에서 시설 하우스나 식물 공장과 같이 실용적인 원예 시설에 대한 환경 제어 시스템이 다양하게 제시되었다. 그러나 아직까지도 식물의 전 생장 과정에 따른 온 습도 등 제어가 제대로 되지 않아 성장 장해 및 병충해에 노출되어 농가의 적지 않은 피해가 보고되고 있다. 공기 순환팬, 산업용 제습기 등을 활용하여 대책을 마련해 보고 있지만, 기대에 미치지 못하고 있다. 본 논문에서는 주기별 생장 인식 알고리즘을 이용하여 각 식물의 성장 단계를 인식하고 식물의 성장 단계에 따른 최적의 환경을 제공한다. 주기별 식물 생장 인식 자동 제어 모니터링 시스템을 이용하면 식물의 생장에 필요한 최적 환경을 제공하므로 생산성을 높일 수 있다.

APPLICATION OF MONITORING, DIAGNOSIS, AND PROGNOSIS IN THERMAL PERFORMANCE ANALYSIS FOR NUCLEAR POWER PLANTS

  • Kim, Hyeonmin;Na, Man Gyun;Heo, Gyunyoung
    • Nuclear Engineering and Technology
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    • 제46권6호
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    • pp.737-752
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    • 2014
  • As condition-based maintenance (CBM) has risen as a new trend, there has been an active movement to apply information technology for effective implementation of CBM in power plants. This motivation is widespread in operations and maintenance, including monitoring, diagnosis, prognosis, and decision-making on asset management. Thermal efficiency analysis in nuclear power plants (NPPs) is a longstanding concern being updated with new methodologies in an advanced IT environment. It is also a prominent way to differentiate competitiveness in terms of operations and maintenance costs. Although thermal performance tests implemented using industrial codes and standards can provide officially trustworthy results, they are essentially resource-consuming and maybe even a hind-sighted technique rather than a foresighted one, considering their periodicity. Therefore, if more accurate performance monitoring can be achieved using advanced data analysis techniques, we can expect more optimized operations and maintenance. This paper proposes a framework and describes associated methodologies for in-situ thermal performance analysis, which differs from conventional performance monitoring. The methodologies are effective for monitoring, diagnosis, and prognosis in pursuit of CBM. Our enabling techniques cover the intelligent removal of random and systematic errors, deviation detection between a best condition and a currently measured condition, degradation diagnosis using a structured knowledge base, and prognosis for decision-making about maintenance tasks. We also discuss how our new methods can be incorporated with existing performance tests. We provide guidance and directions for developers and end-users interested in in-situ thermal performance management, particularly in NPPs with large steam turbines.

여수석유화학산단 내 VOCs에 대한 오염원 분류표의 개발 및 CMB 모델에 의한 기여도 산정 (Development of Source Profiles and Estimation of Source Contribution for VOCs by the Chemical Mass Balance Model in the Yeosu Petrochemical Industrial Complex)

  • 전준민;허당;김동술
    • 한국대기환경학회지
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    • 제21권1호
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    • pp.83-96
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    • 2005
  • The purposes of this study were to characterize the local levels of VOCs (volatile organic compounds), to develop source profiles of VOCs, and to quantify the source contribution of VOCs using the CMB (chemical mass balance) model. The concentration of VOCs had been measured every 6-day duration in the SRO monitoring site in the Yeosu Petrochemical Industrial Complex from September 2000 to August 2002. The total of 35 target VOCs, which were included in the TO-14 designated from the U.S. EPA, was selected to be monitored in the study area. During a 24-h period, the ambient VOCs were sampled by using canisters placing about 10 ~ 15 m above the ground level. The collected canisters were then analyzed by a GC-MS in the laboratory. Aside from ambient sampling at the SRO site, the VOCs had been intensively and massively measured from 8 direct sources and 4 general sources in the study area. The results obtained in the study were as follows; first, the annual mean concentrations of the target VOCs were widely distributed regardless of monitoring sites in the Yeosu Petrochemical Industrial Complex. In particular, the concentrations of BTX (Benzene, Toluene, Xylene), vinyl chloride were higher than other target compounds. Second, based on these source sample data, source profiles for VOCs were developed to apply a receptor model, the CMB model. Third, the results of source apportionment study for the VOCs in the SRO Site were as follows; The source of petrochemical plant was apportioned by 31.3% in terms of VOCs mass. The site was also affected by 16.7% from wastewater treatment plant, 14.0% from iron mills, 8.4% from refineries, 4.4% from oil storage, 3.8% from automobiles, 2.3% from fertilizer, 2.3% from painting, 2.2% from waste incinerator, 0.6% from graphic art, and 0.4% from gasoline vapor sources.

해양플랜트 LNG FPSO 압축기의 신뢰성 및 회귀분석 기반 고장시점 추정 방법 (A Study on Estimating the Next Failure Time of LNG FPSO Compressor)

  • 조상제;전홍배;신종호;최상덕
    • 한국CDE학회논문집
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    • 제19권3호
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    • pp.203-213
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    • 2014
  • The O&M (Operation and Maintenance) phase of offshore plants with a long life cycle requires heavy charges and more efforts than the construction phase, and the occurrence of an accident of an offshore plant causes catastrophic damage. So previous studies have focused on design for reliability, and recently many studies have dealt with a maintenance system to prevent unexpected failures. Nowadays due to the emerging ICTs (Information Communication Technologies) and sensor technologies, it is possible to send health monitoring information of important equipment to administrator of an offshore plant in real time, which leads to having much concern on condition based maintenance policy or predictive maintenance. In this study, we have reviewed previous studies associated with condition-based maintenance of offshore plants, and introduced the approaches predicting failures of the compressor which is one of essential mechanical devices in LNG FPSO.

Analysis of ultra-low radionuclide concentrations in water samples with baromembrane method

  • Vasyanovich, Maxim;Ekidin, Aleksey;Trapeznikov, Alexander;Plataev, Anatoly
    • Nuclear Engineering and Technology
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    • 제53권1호
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    • pp.253-257
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    • 2021
  • This work demonstrates the use of baromembrane method based on reverse osmosis (RO) process. The method is realized on mobile complex, which allows to concentrate and determine ultra-low activity of radionuclides in water cooling ponds of Russian nuclear fuel cycle enterprises. The existence level of radionuclide background creates difficult conditions for identification the contribution of liquid discharges enterprise, as standard monitoring methods have a very high detection level for radionuclides. Traditional methods for determining the background radionuclides concentrations require the selection of at least 500 liters (l) of water, followed by their evaporation to form a dry residue. This procedure with RO membranes requires at least 5 days. It is possible to reduce the time and energy spent on evaporation of hundreds of water liters by pre-concentrating radionuclides in a smaller sample volume with baromembrane method. This approach allows preliminary concentration of water samples from 500 l volume till 20 l volume during several hours. This approach is universal for the concentration of dissolved salts of any heavy metals, other organic compounds and allows the preparation of water countable samples in much shorter time compared to the traditional evaporation method.

태양광발전의 태양추적기제어반 및 모니터링시스템 구현에 관한 연구 (A Study on an Implementation of Control Panel of Sun Trackers and Monitoring System for Photovoltaic Generation Plants)

  • 노태정;박민용;이승현
    • 한국산학기술학회논문지
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    • 제11권9호
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    • pp.3161-3167
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    • 2010
  • 제어를 위한 기구부의 위치 정보는 BLDC 모터의 홀센서를 이용하여 정확한 위치 및 속도제어가 가능하도록 알고리즘을 구현하였으며, 실제 기구부의 방위각과 고도각에 대한 제어 정밀도를 측정한 결과 최대 $2.02^{\circ}$, $1.01^{\circ}$. 오차범위 $1.86^{\circ}$이내로 비교적 정확하였다. 태양광 발전 모니터링 시스템은 LCU를 중심으로 한 통합 모니터링 제어 시스템으로 모든 장비들은 1:N 방식으로 다중 동시접속이 가능하고, 원격지에서 시스템의 제어 및 현재 상태에 대한 실시간 감시가 가능하도록 개발하였다.