• Title/Summary/Keyword: Industrial motors

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Development of Controllers and Battery Management Systems(BMS) for Underwater Drones Equipped with Multi-channel BLDC Motors (다채널 BLDC 모터가 장착된 수중 드론용 컨트롤러 및 배터리 관리시스템(BMS) 개발)

  • Jong-Sil Kim;Yeong-Tae Ju;Eung-Kon Kim
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.3
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    • pp.405-412
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    • 2023
  • With the development of drone and ICT convergence technology, the use of underwater drones such as leisure underwater drones such as underwater exploration for fishing and industrial drones such as bridge piers is increasing. Existing motor controllers are suitable for aerial drones and these can increase the completeness of underwater drones and their reliability in motor control by developing BLDC motor controllers dedicated to underwater drones. By developing a battery management system (BMS) exclusively for underwater drones, battery stability was ensured by checking the state of charge, checking the state of discharge, adjusting cell balancing, and implementing high/voltage protection functions.

Design of Hazardous Fume Exhaust System in Vacuum Pressure Impregnation Process Using CFD (CFD를 이용한 진공가압함침공정 내 유해가스 배출시스템 설계)

  • Jang, Jungyu;Yoo, Yup;Park, Hyundo;Moon, Il;Lim, Baekgyu;Kim, Junghwan;Cho, Hyungtae
    • Korean Chemical Engineering Research
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    • v.59 no.4
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    • pp.521-531
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    • 2021
  • Vacuum Pressure Impregnation (VPI) is a process that enhances physical properties by coating some types of epoxy resins on windings of stator used in large rotators such as generators and motors. During vacuum and pressurization of the VPI process, resin gas is generated by vaporization of epoxy resin. When the tank is opened for curing after finishing impregnation, resin gas is leaked out of the tank. If the leaked resin gas spreads throughout the workplace, there are safety and environmental problems such as fire, explosion and respiratory problems. So, exhaust system for resin gas is required during the process. In this study, a case study of exhaust efficiency by location of vent was conducted using Computational Fluid Dynamics (CFD) in order to design a system for exhausting resin gas generated by the VPI process. The optimal exhaust system of this study allowed more than 90% of resin gas to be exhausted within 1,800 seconds and reduced the fraction of resin gas below the Low Explosive Limit (LEL).

Development of Hi-efficiency Direct Drive PMAC Controller for Screen Door (스크린도아용 고효율 직접구동 PMAC Driver 개발)

  • Park, Jae-Sam
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.35-41
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    • 2012
  • To control screen door installed in the subway platform, geared BLDC motors have been being used. However, because of the geared mechanisms, the control profile of the screen door in slow speed is very poor. Moreover, geared mechanism tends to leads system malfunctions and low efficiency. To overcome those problems, in this paper, the techniques of developing hi-efficiency direct drive gearless PMAC motor controller and application example to control the screen door of subway platforms are proposed. The developed system has advantages that; the energy efficiency has been increased by adopting gearless PMAC motor; the system break-down factor has been decreased due to the actuator mechanism has been simplified. In this paper, the screen door control system structure, PMAC motor drive circuit design, implementations of vector control algorithm, and test results are shown.

Investigation on Fe-Hf-B-Nb-P-C Soft Magnetic Powders Prepared by High-Pressure Gas Atomization (고압 가스 분무법을 이용한 Fe-Hf-B-Nb-P-C 연자성 분말 제조 및 특성 평가)

  • Jeong, Jae Won;Yang, Dong-Yeol;Kim, Ki Bong;Lee, Junhong;Kim, Young Ja;Lim, Tae-Soo;Yang, Sangsun;Lee, Min Ha;Kim, Hwi Jun;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.23 no.5
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    • pp.391-396
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    • 2016
  • In this study, ultra-fine soft-magnetic micro-powders are prepared by high-pressure gas atomization of an Fe-based alloy, Fe-Hf-B-Nb-P-C. Spherical powders are successfully obtained by disintegration of the alloy melts under high-pressure He or $N_2$ gas. The mean particle diameter of the obtained powders is $25.7{\mu}m$ and $42.1{\mu}m$ for He and $N_2$ gas, respectively. Their crystallographic structure is confirmed to be amorphous throughout the interior when the particle diameter is less than $45{\mu}m$. The prepared powders show excellent soft magnetic properties with a saturation magnetization of 164.5 emu/g and a coercivity of 9.0 Oe. Finally, a toroidal core is fabricated for measuring the magnetic permeability, and a ${\mu}_r$ of up to 78.5 is obtained. It is strongly believed that soft magnetic powders prepared by gas atomization will be beneficial in the fabrication of high-performance devices, including inductors and motors.

Embedded Control System of Segway Robot using Model Based Design (모델기반 설계를 이용한 이륜 도립진자 로봇의 임베디드 제어시스템)

  • Ku, Dae-Kwan;Ji, Jun-Keun;Cha, Guee-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.8
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    • pp.2975-2982
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    • 2010
  • In this paper, embedded control system of segway robot using model based design is presented. Design of control program in embedded system can be implemented simply and easily by model based design method using MATLAB/SIMULINK. Segway robot is consisted of a NXT Mindstorms controller, two DC servo motors, a ultrasonic sensor, a gyro sensor, and a light sensor. It is a unstable nonlinear system and has a control problem of body pitch angle. So controller of segway robot is designed using state feedback LQR control. It is confirmed through design and experiment of controller that the model based design method, that is not depend on target processor, has merits compared with the text based design in aspects such as a program development, an error detection/modify, and an insight of software structure.

Preparation and Performance Improvement of Polylactic acid based composites by stereocomplex (스테레오 컴플렉스를 이용한 폴리유산 복합재 제조 및 성능 개선)

  • Hong, Chae-Hwan;Kim, Yeon-Hee;Park, Jun-Seo;Nam, Byeong-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1671-1676
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    • 2015
  • A unique crystallization behavior of poly(L-lactide)(PLLA)/poly(D-lactide)(PDLA) stereocomplex(SC) was observed when a PLLA/PDLA blend was subjected to the specific melting conditions. Therefore, we tried to blend PLLA and PDLA at overall composition to form PLA stereocomplexes. Moreover, impact modifier and reinforcement materials such as talc and glass fiber added to enhance the mechanical and thermal properties such as impact strength and heat distortion temperature(HDT). As a result, we got one representative result, one composite recipe with HDT $115^{\circ}C$. For more economic technology, we tried to blend PLLA and Polypropylene at overall composition and we got another representative result which could be applied to current PP/talc composites and ABS materials. The core technology of this might be the well dispersion of glass fibers into the matrix resin such as PP, PLLA and impact strength modifier.

Development of A DC Motor Controller for 24V-500W Small Electric Vehicle (24V-500W급 소형전동차용 DC모터 속도 콘트롤러 개발)

  • Bang, Jun-Ho;Lee, Woo-Choun;Yu, Jae-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.4
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    • pp.1777-1783
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    • 2012
  • In this paper, a new motor driving circuit is designed to improve the output performance of DC motor, and a controller is developed with the designed circuit. By the designed driving circuit, a controller can continuously drive DC motors by a transformer which has switching signals of a self-generated circuit to operate it. And while the DC motor have a maximum velocity, the reference voltage can be maintained higher value than that of triangle voltage and it makes the DC motor driving transistor ON and maximum power. A 24V-500W DC motor controller is developed with the proposed motor driving circuit, and also a small electric car is made and the driving test of it is executed. The test results shows that it can continuously control go and back speed of motor with 12A driving current. And also, it is verified that the over current and heat detecting function is operating correctly and the rest value of the used battery can be displayed as 6 step from 20 to 100%.

A Machine Learning Approach for Mechanical Motor Fault Diagnosis (기계적 모터 고장진단을 위한 머신러닝 기법)

  • Jung, Hoon;Kim, Ju-Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.1
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    • pp.57-64
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    • 2017
  • In order to reduce damages to major railroad components, which have the potential to cause interruptions to railroad services and safety accidents and to generate unnecessary maintenance costs, the development of rolling stock maintenance technology is switching from preventive maintenance based on the inspection period to predictive maintenance technology, led by advanced countries. Furthermore, to enhance trust in accordance with the speedup of system and reduce maintenances cost simultaneously, the demand for fault diagnosis and prognostic health management technology is increasing. The objective of this paper is to propose a highly reliable learning model using various machine learning algorithms that can be applied to critical rolling stock components. This paper presents a model for railway rolling stock component fault diagnosis and conducts a mechanical failure diagnosis of motor components by applying the machine learning technique in order to ensure efficient maintenance support along with a data preprocessing plan for component fault diagnosis. This paper first defines a failure diagnosis model for rolling stock components. Function-based algorithms ANFIS and SMO were used as machine learning techniques for generating the failure diagnosis model. Two tree-based algorithms, RadomForest and CART, were also employed. In order to evaluate the performance of the algorithms to be used for diagnosing failures in motors as a critical railroad component, an experiment was carried out on 2 data sets with different classes (includes 6 classes and 3 class levels). According to the results of the experiment, the random forest algorithm, a tree-based machine learning technique, showed the best performance.

A Rotordynamic Analysis of a Industrial Centrifuge for Vibration Reduction (산업용 원심분리기의 진동저감을 위한 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.8
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    • pp.879-885
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    • 2008
  • A rotordynamic analysis was performed with a decant-type centrifuge, which is a kind of industrial centrifuge. The system is composed of screw rotor, bowl rotor, driving motors, gear box, and support rolling element bearings. These rotors have a rated speed of 4300 rpm, and were modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis. Design goals are to achieve wide separation margins of lateral critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex analysis rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds and mode shapes, whirl natural frequencies, and unbalance responses under various balance grade. As a result of analysis, the rotordynamic analysis performed by separating a screw rotor and bowl rotor may cause an error in predicting critical speed of entire system. Therefore, the rotordynamic analysis of a coupled rotor combining a screw and bowl rotor must be performed in order to more accurately estimate dynamic characteristics of the decanter-type centrifuge as presented in this paper. Also, rolling element bearings with suitable stiffness should be selected to keep enough separation margin. In addition, in establishing balance grade of a screw and bowl rotor, ISO G2.5 balance grade is more recommended than ISO G6.3, in particular balancing correction of a screw rotor based on ISO G2.5 grade is strongly recommended.

The study on Low-cost Position Sensor by a Single Opto-coupler for BLDC Drive (BLDC 구동을 위한 단일 옵토 카플러에 의한 저가형 위치센서에 관한 연구)

  • Kwon, Soon-Jae;Kim, Young-Su
    • Journal of Power System Engineering
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    • v.20 no.3
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    • pp.22-28
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    • 2016
  • Energy consumption rapidly increases with industrial development. therefore an interest in the efficiency of various power converters is increasing. Especially, the field of high-efficiency small motors widely distributed for industrial and family use is considered a very important field in terms of efficient energy usage, and accordingly, in the field of small electric equipment, the use of BLDC that allows high-efficiency drive in an inductor gradually increases. However, for the BLDC drive, information on the position of the rotor is essential. Both methods using a magnetic encoder and an optical encoder to detect the information on the position of the rotor obtain the information by three position sensitive devices, and if any one of these position sensitive devices fails to function, no positional information can be obtained, so there is a limitation in implementing a position sensor with high reliability. In the paper, proposes a new type of encoder that can obtain the positional information on the position of the rotor using a single position sensor in order to overcome the issues that it has to use numerous signal flows and that the reliability is reduced for the acquisition of positional information generated by using multiple position detectors. The encoder in the proposed method replaced the function of generating positional information from multiple sensors with the shape of the encoder plate and the capture function of MICOM. In order to verify the validity of the position detection technique by the proposed encoder, a prototype was produced, and an experiment using the capture function of DSP was conducted through this.