• Title/Summary/Keyword: Industrial motors

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Unbalance Response Analysis of Induction Motor Rotor Considering Unbalanced Electromagnetic Forces (불평형 전자기력을 고려한 유도전동기 회전자의 불평형 응답해석)

  • 손병구
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.2
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    • pp.201-209
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    • 1999
  • This paper presents a general analytical method for analyzing mechanical unbalance response of unbalanced electromagnetic forces produced in induction motors with an eccentric rotor and a phase unbalance. The equations to be solved are a set of second order differential equations which give matrices with periodic coefficients that are a function of time due to the unbalanced electro-magnetic force. Unbalance response is processed by Newmark $\beta$ method. Two examples are given including an industrial application. The results show that the method proposed is satisfactory.

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A Study on the Actuator for Robot Control Using Wireless ZigBee Sensor Networks

  • Shin, Dae-Seob;Lee, Hyeong-Cheol
    • Journal of IKEEE
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    • v.15 no.3
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    • pp.227-234
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    • 2011
  • The Interest in robotics has been steadily increasing in recent times both in Korea as well as abroad. Research on robots for new and diverse fields is ongoing. This study discusses the current research and development on robot actuator, which are used to control the joints of robots, and focuses on developing more efficient technology for joint control, as compared with the current technologies. It also aims to find means to apply the abovementioned technology to diverse industrial fields. We found that easy and effective control of actuators could be achieved by using ZigBee sensor networks, which were widely being used on wireless communications. Throughout the experiments it is proved that the developed wireless actuator could be used for easy control of various robot joints. This technology can be effectively applied to develop two-legged robots that will be able to walk like human, or even quadruped and hexapod robots. It can also be applied to motors used in industry. In this study, we develop an extremely minimized ZigBee sensor network module that can be used to control various servo motors with low power consumption even if it is long distances. We realized effective wireless control by optimizing the ZigBee antenna, and were able to quickly check the status of relevant Tree node through mutual communication between the servo motors composing the ZigBee sensor network and the main server control modules. The developed Servo Motor with ZigBee sensor network modules can be applied in both robotics as well as for home or factory automation.

Rotordynamic Model Development with Consideration of Rotor Core Laminations for 2.2 kW-Class Squirrel-Cage Type Induction Motors and Influence Investigation of Bearing Clearance (2.2 kW급 유도전동기의 회전자 적층구조를 고려한 회전체 동역학 해석모델 개발 및 베어링 간극의 영향 분석)

  • Park, Jisu;Sim, Kyuho;Lee, Sung-Ho
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.158-168
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    • 2019
  • This paper presents the investigation of two types of rotordynamic modeling issues for 2.2 kW-class, rated speed of 1,800 rpm, squirrel-cage type induction motors. These issues include the lamination structure of rotor cores, and the radial clearance of ball bearings that support the shaft of the motor. Firstly, we focus on identifying the effects of rotor core lamination on the rotordynamic analysis via a 2D prediction model. The influence of lamination is considered as the change in the elastic modulus of the rotor core, which is determined by a modification factor ranging from 0 to 1.0. The analysis results show that the unbalanced response of the rotor-bearing system significantly varies depending on the value of the modification factor. Through modal testing of the system, the modification factor of 0.079 is proven to be appropriate to consider the effects of lamination. Next, we investigate the influence of ball bearing clearance on the rotordynamic analysis by establishing a bearing analysis model based on Hertz's contact theory. The analysis results indicate that negative clearance greatly changes the bearing static behavior. Rotordynamic analysis using predicted bearing stiffness with various clearances from -0.005 mm to 0.010 mm reveals that variations in clearance result in a slight difference in the displacement of the system up to 18.18. Thus, considering lamination in rotordynamic analysis is necessary as it can cause serious analysis errors in unbalanced response. However, considering the effect of the bearing clearance is optional because of its relatively weak impact.

Selecting Main Parts of a Four-Axis Palletizing Robot Through Dynamic Analysis of Rigid-Flexible Multibody Systems (유연 다물체 동역학 해석을 이용한 4축 이적재 로봇의 주요 부품 선정)

  • Park, Il-Hwan;Go, A-Ra;Seol, Sang-Seok;Hong, Dae-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.54-63
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    • 2022
  • Among the various industrial robots, palletizing robots have received particular attention because of their higher productivity in accordance with technological progress. When designing a palletizing robot, the main components, such as the servo motors and reducers, should be properly selected to ensure its performance. In this study, a practical method for selecting the motors and reducers of a robot was proposed by performing the dynamic analysis of rigid-flexible multibody systems using ANSYS and ADAMS. In the first step, the links and frames were selected based on the structural analysis results obtained from ANSYS. Subsequently, a modal neutral file (MNF) with information on the flexible body was generated from the links and frames using modal analysis through ANSYS and APDL commands. Through a dynamic analysis of the flexible bodies, the specifications of the major components were finally determined by considering the required torque and power. To verify the effectiveness of the proposed method, the analysis results were compared with those of a rigid-body model. The comparison showed that rigid-flexible multibody dynamic analysis is much more useful than rigid body analysis, particularly for movements heavily influenced by gravity.

A Study on Improvement in Quality System Evaluation for Production Approval of Aircraft and Parts (항공기 및 부품 생산승인을 위한 품질시스템 평가기준 개선 연구)

  • Kang-Yi Lee;Jae-Hoon Han;Jung-Sam Lee
    • Journal of Aerospace System Engineering
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    • v.17 no.6
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    • pp.118-126
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    • 2023
  • Most of the aerospace industries establish the SAE AS9100 Quality Management System, and acquire commercial certification by the 3rd party. Nevertheless, they repeatably have to cope with similar quality system evaluation by the airworthiness authority for the production certificate, parts manufacturer approval, and technical standard order authorization in accordance with the applicable regulations. The current quality system evaluation criteria of the airworthiness authority could be recommended for reforms in order to reduce duplication and correspond to the industrial development and environmental changes. In this paper, we propose measures to reform the authority's evaluation criteria through comparative analysis among the IAQG SAE AS9100, the FAA quality system codes, and the MOLIT ACSEP requirements.

Development of Accelerated Failure-free Test Method for Automotive Alternator Magnet (자동차 교류발전기용 자석에 대한 가속 무고장시험방법 개발)

  • Liu, Qiang;Ismail, Azianti;Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.4
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    • pp.92-99
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    • 2013
  • Many automotive components for power generation such as motors and alternators have been widely using ferrite magnets. To ensure a high level of efficiency could be achieved in an alternator, the assembled magnets must be in good enough durability. Recently, some hairline cracks have been found on the magnet produced by manufacturers in Korea. Thus, there is an increasing concern that some of the magnets produced could cause further problems after being assembled in the alternator. Based on the standard alternator test (RS0008 : 2006), this paper has developed an accelerated failure-free test for magnets in alternator to demonstrate that assembled magnets will meet durability objective specified by the manufacturer. This guarantees the target life of the magnet with 90 percent reliability and 90 percent confidence level (R90C90). Temperature and rotation speed were selected as accelerated stress factors.

A STUDY ON INDUSTRIAL GAMMA RAY CT WITH A SINGLE SOURCE-DETECTOR PAIR

  • Kim Jong-Bum;Jung Sung-Hee;Kim Jin-Sup
    • Nuclear Engineering and Technology
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    • v.38 no.4
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    • pp.383-390
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    • 2006
  • Having its roots in medical applications, industrial gamma ray CT has opened up new roads far investigating and modeling industrial processes. Using a line of research related to industrial gamma ray CT, the authors set up a system of single source and detector gamma transmission tomography for wood timber and a packed bed phantom. The hardware of the CT system consists of two servo motors, a data logger, a computer, a radiation source and a radiation detector. One motor simultaneously moves the source and the detector for a parallel beam scanning, whereas the other motor rotates the scan table at a preset projection angle. The image is reconstructed from the measured projections by the filtered back projection method. The phantom was designed to simulate a cross section of a packed bed with a void. The radiation source was 20mCi of Cs-137 and the detector was a 1 inch $\times$ 1 inch NaI (TI) scintillator shielded by a lead collimator. The experimental gamma ray CT image has sufficient resolution to reveal air holes and the density distribution inside the phantom. The system could possibly be applied to a packed bed column or a pipe flow in a petrochemical plant.

New Development of Hexahedral Type Vibration Motor Used for Mobile Phones

  • Hwang, Gun-Yong;Hwang, Sang-Moon;Chung, Shi-Uk;Kang, Beom-Soo;Hwang, I-Cheol
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1089-1094
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    • 2002
  • Mobile communication industry powered by electronics and information technology is building a transforming way for human communication. The latest electronics is so saturated to forget the difficulty in size reduction of electronic parts. However, mechanical parts, such as dynamic speakers and vibration motors, are intrinsically not easy to realize size reduction due to their construction. In this paper, a hexahedral type with simpler configuration is introduced to substitute for the conventional vibration motors. For uneven magnetic field analysis of the hexahedral type, FEM was used to determine magnetic flux density. After an analysis of magnetic and mechanical characteristics, it is shown that the coil configuration is the most important parameter to increase the output torque, and thus vibration. For optimization, genetic algorithm is used to find the optimal configuration of coil to maximize the output torque. Experimental results are also followed to confirm the validity of the proposed design.

Fuzzy-Sliding Mode Speed Control for Two Wheels Electric Vehicle Drive

  • Nasri, Abdelfatah;Hazzab, Abdeldjabar;Bousserhane, Ismail Khalil;Hadjeri, Samir;Sicard, Pierre
    • Journal of Electrical Engineering and Technology
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    • v.4 no.4
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    • pp.499-509
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    • 2009
  • Electric vehicles (EV) are developing fast during this decade due to drastic issues on the protection of environment and the shortage of energy sources, so new technologies allow the development of electric vehicles (EV) by means of electric motors associated with static converters. The proposed propulsion system consists of two induction motors (IM) that ensure the drive of the two back driving wheels. The electronic differential system ensures the robust control of the vehicle behavior on the road. It also allows controlling, independently, every driving wheel to turn at different speeds in any curve. This paper presents the study of an hybrid Fuzzy-sliding mode control (SMC) strategy for the electric vehicle driving wheels, stability improvement, in which the fuzzy logic system replace the discontinuous control action of the classical SMC law. Our electric vehicle fuzzy-sliding mode control's simulated in Matlab SIMULINK environment, the results obtained present the efficiency of the proposed control with no overshoot, the rising time is perfected with good disturbances rejections comparing with the classical control law.

Optimum Design of Stator and Rotor Shape for Cogging Torque Reduction in Interior Permanent Magnet Synchronous Motors

  • Yu, Ju-Seong;Cho, Han-Wook;Choi, Jang-Young;Jang, Seok-Myeong;Lee, Sung-Ho
    • Journal of Power Electronics
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    • v.13 no.4
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    • pp.546-551
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    • 2013
  • This paper deals with the optimum design of the stator and rotor shape of the interior permanent magnet synchronous motors (IPMSM) that are used in applications for automobiles. IPMSMs have the following advantages: high power, high torque, high efficiency, etc. However, cogging torque which causes noise and vibrations is generated at the same time. The optimum design of shape of a IPMSM was carried out with the aim of reducing cogging torque. Six variables which affect to the performance of a IPMSM are chosen. The main effect variables were determined and applied to the response surface methodology (RSM). When compared to the initial model using the finite elements method (FEM), the optimum model highly reduces the cogging torque and improves the total harmonics distortion (THD) of the back-electro motive force (EMF). A prototype of the designed model was manufactured and experimented on to verify the feasibility of the IPMSM.