• Title/Summary/Keyword: Industrial Processes

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Reliability Prediction for the DSP module in the SMART Protection System (일체형 원자로 보호계통의 디지털 신호 처리 모듈에 대한 신뢰도 예측)

  • Lee, Sang-Yong;Jung, Jae-Hyun;Kong, Myung-Bock
    • IE interfaces
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    • v.21 no.1
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    • pp.85-95
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    • 2008
  • Reliability prediction serves many purposes during the life of a system, so several methods have been developed to predict the parts and systems reliability. MIL-HDBK-217F, among the those methods, has been widely used as a requisite tool for the reliability prediction which is applied to nuclear power plants and their safety regulations. This paper presents the reliability prediction for the DSP(Digital Signal Processor) module composed of three assemblies. One of the assemblies has a monitoring and self test function which is used to enhance the module reliability. The reliability of each assembly is predicted by MIL-HDBK-217F. Based on these predicted values, Markov modelling is finally used to predict the module reliability. Relax 7.7 software of Relax software corporation is used because it has many part libraries and easily handles Markov processes modelling.

A service scheme for the efficient digital contents distribution in mobile environments (모바일 환경에서 효율적 디지털 콘텐츠 유통을 위한 서비스 방법)

  • Kim, Young-Hee;Lee, Chang-Yeol
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.1
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    • pp.9-18
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    • 2007
  • We use PKI technology for the digital content distribution in mobile environment. Encoding method is used TtipleDES and digital signature is used RSA. For the efficient methods and processes to the digital content distribution, we proposed the mechanism which consists of the sequential steps including the digital contents encoding step, rights management information signature step, and interconnection steps. As a result of this study, we propose the efficient and safe processes for the mobile content distribution environment.

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SPC chart for exponential weighted moving statistics in start-up process (초기공정에서 지수가중 이동 통계량을 이용한 SPC 관리도)

  • 이희춘;지선수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.41
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    • pp.157-166
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    • 1997
  • Classical SPC charting methods such as (equation omitted), R, S charts assume high volume manufacturing processes where at least 25 or 30 calibrate samples of size 4 or 5 each can be gathered to estimate the process parameters before on-line charting actually begines. However, for many processes, especially in a job-shop setting, production runs are not necessarily long and charting technique are required that do not that depend upon knowing the process parameters in advance of the run. In this paper, using modifying statistics, we give a method for constructing control charts for the process mean when the measurements are from a normal distribution. In this case, consider that smaller weight being assigned to the older data as time process and properties and taking method of exponential smoothing constant$(\lambda)$ are suggested.

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Design of a Distributed Enactment Model for Business Process Management (비즈니스 프로세스 관리를 위한 분산 실행 모형 설계)

  • Hur, Wonchang
    • Journal of Korean Institute of Industrial Engineers
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    • v.32 no.3
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    • pp.191-199
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    • 2006
  • Effective management of business processes is a crucial issue to every enterprise in e-business environment. What's needed is a new framework of applications that can automatically manage distributed and heterogeneous business processes that span multiple functions of a company. In this paper, we propose technical design of a new enactment model that can coordinate such business process that involves multiple functional units or even multiple companies. In our approach, a process model is decomposed into several structural units, called 'process block', according to their procedural characteristics. Each of them is controlled by autonomous enactment units that can communicate with each other using a mutually agreed coordination protocol. The protocol takes the use of 'associative communication' concept, which allows the autonomy for each unit and secure the correctness of process execution.

Integration of Fixture Planning with Process Planning for Machining Processes (기계가공을 위한 공정계획에서의 고정계획의 통합화)

  • Kim, In-Ho;Cho, Kyu-Kab;Oh, Jung-Soo;Lee, Soo-Hoo
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.1
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    • pp.51-65
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    • 1995
  • This paper presents an automatic fixture planning system for machining processes of prismatic parts. A rationalized approach to integrate fixture planning with process planning is proposed and representation schemes for workpiece, part design information with features, machine tools, cutting tools and fixtures are developed. The proposed system implements two activities of fixture planning such as machining of reference surfaces and machining of features. For machining of reference surfaces, the machining sequence of reference surfaces is determined by using decision tables, which are drawn from relations of part dimension, degree of surface roughness, fixture type and its capacity, cutting tool's capacity and experienced planners' knowledge. For machining of features, a preferential machining orientation is selected for its feature which can be machined in more than one direction, and features with the same machining orientation are grouped, and the machining sequence of features is determined by interactive mode. A case study is performed to show the performance of the proposed system.

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Batch Sizing Heuristic for Batch Processing Workstations in Semiconductor Manufacturing (반도체 생산 배취공정에서의 배취 크기의 결정)

  • Chun, Kil-Woong;Hong, Yu-Shin
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.2
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    • pp.231-245
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    • 1996
  • Semiconductor manufacturing line includes several batch processes which are to be controlled effectively to enhance the productivity of the line. The key problem in batch processes is a dynamic batch sizing problem which determines number of lots processed simultaneously in a single botch. The batch sizing problem in semiconductor manufacturing has to consider delay of lots, setup cost of the process, machine utilization and so on. However, an optimal solution cannot be attainable due to dynamic arrival pattern of lots, and difficulties in forecasting future arrival times of lots of the process. This paper proposes an efficient batch sizing heuristic, which considers delay cost, setup cost, and effect of the forecast errors in determining the botch size dynamically. Extensive numerical experiments through simulation are carried out to investigate the effectiveness of the proposed heuristic in four key performance criteria: average delay, variance of delay, overage lot size and total cost. The results show that the proposed heuristic works effectively and efficiently.

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Analyzing Repair Processes Using Process Mining : A Case Study (프로세스 마이닝을 활용한 제품 수리 프로세스 분석 사례연구)

  • Yang, Hanna;Song, Minseok
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.1
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    • pp.86-96
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    • 2015
  • A lot of research works in the BPM area focuses on the development of new techniques in process mining. Even though the application of process mining to analyze real life process logs is important, only few case studies are available. Thus, in this paper, we conduct a case study on how to analyze a real life process log which comes from a Korean company in the heavy industry area. We analyze a customer service process that consists of a series of activities to enhance the level of customer satisfaction. In this case study, five research questions are derived based on collected questions from the company. Then we focus on bottleneck analysis, basic performance analysis and pattern analysis that are selected in order to answer the research questions. The analysis shows some abnormal behaviors in the process and possible ways to improve current processes are suggested.

A Study on the Optimal Condition for Minimizing Spatter Generation at GMAW Robot (GMAW Robot에서 Spatter최소 발생 조건에 관한 연구)

  • Kim, Han-Sik;Han, Shin-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.11 no.2
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    • pp.83-91
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    • 2008
  • GMAW(Gas Metal Arc Welding) processes are usually used in industrial side in order to get its high productivity. But those are only adopted in the semi-automated welding equipment because of a lot of welding spatters. Many industrial robot actually percents from being engaged in the welding processes. The welding spatter problem of causes blocking them being a fully automated welding process.This study was carried out to investigate the optimal conditions for minimizing welding spatter generation at GMAW robot. The spatter can be significantly reduced below 2% of welding spatter generation at the following conditions ; First, below 18V at the wire-feed rate 2.0mm/min Second, below 23V at the wire-feed rate 3.6mm/min Third, below 24V at the wire-feed rate 5.5mm/min.

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A Study on Realization of Function Code for Fuzzy Control in the Continuous Casting Process of the Iron & Steel Works (제철소 연속주조 공정에서의 퍼지제어를 위한 기능코드의 구현 연구)

  • ;;;Zeungnam Bien
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.32B no.12
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    • pp.1545-1551
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    • 1995
  • As the modern industrial processes become more complex, it is getting more difficult to model and control the processes. Naturally, an advanced type of DCS(Distributed Control System) with higher level functions is being sought. Advanced DCS is a DCS with advanced functions such as fault diagnosis, GPC(Generalized Predictive Control), NN(Neural Network), and Fuzzy Control. In this thesis, we have studied a fuzzy control algorithm for realizing an advanced DCS. Its algorithm is implemented in a form of function code which is a process control language, being used by the industrial engineers. To verify the realized function code of the fuzzy control, the function code is applied to a continuous casting process of the Pohang Iron & Steel Works in Kwangyang. The rules of the fuzzy control were collected via interviews of the field operators and their operation documents. Finally under a real-time operating system environment, usability of the function code of the fuzzy control is shown via simulation for the continuous casting process.

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The Formalization of Business Process Modeling Language for Business Process Management (비즈니스 프로세스 관리를 위한 BPML의 형식화)

  • Lee, Kang-Bae;Yu, Sung-Yeol
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.3
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    • pp.119-127
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    • 2006
  • In this paper, we present a systematic approach to translating BPML(Business Process Modeling Language) into the ${\pi}-Calculus$. BPML is an executable business process modeling language, like BPEL4WS(Business Process Execution Language for Web Services). It is difficult to find a systematic approach to formalizing these languages; but, by formalizing them, the behavior of the processes can be analyzed and compared so that optimal processes can be designed. For this formalization, we analyzed the activity types and contexts of BPML and suggested the definitions of semantics for each type and context by using the ${\pi}-Calculus$. In addition, we have shown the usefulness of our formalization scheme in that a typical order fulfillment process represented in BPML can be translated into the ${\pi}-Calculus$.