• Title/Summary/Keyword: Industrial Crane

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Safety Assessment for Installation of Deck Crane by Lifting (데크 크레인의 리프팅 설치 작업에 대한 안전성 평가)

  • Ryu, Hyun-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.3680-3684
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    • 2015
  • A deck crane is installed on the deck of a ship by lifting method using tower crane or floating crane. The safety assessment for two points lifting method should be preceded to ensure a safe installation of deck crane. In this study, finite element models of deck crane and fixing jig are generated for the structural analysis which can evaluate a safety of lifting method. Also, reaction forces and boundary conditions considering lifting state are applied to the structural analysis. The proposed safety assessment method can be useful as an analytic tool that can provide a safer procedure for installation of deck crane by lifting method.

Position Control of Motor for Yard Crane Drive Using Lonworks network (LonWorks네트워크를 이용한 야드 크레인 구동용 전동기 위치제어)

  • 전태원;최명규;김동식;김홍근;노희철
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.1
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    • pp.37-44
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    • 2001
  • This paper describes the position control method in yard crane drive system using Lonworks network, which is a leading industrial control network. The network is composed of host computer and three motor drive systems for both gantry and trolley position controls of both gantry and trolley are controlled with the simulator of yard crane, the size of which is about 1/10 with the real yard crane.

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Development of the Power Line Proximity Warning Apparatus for Mobile Crane using the Induced Voltage Measurement (유도전위 검출방식을 이용한 크레인의 고압 전선로 접근 경보장치 개발)

  • Choi, Sam-Jin;Park, Chan-Won;Kim, Il-Hwan
    • Journal of Industrial Technology
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    • v.21 no.A
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    • pp.213-219
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    • 2001
  • This paper describes the power line proximity warning device for mobile crane by using the induced voltage measurement method. A mobile crane worker can be easily exposed to dangerous electrical shock and the electrocution while this are working at near the high-voltage electrical lines. In this paper, the derivation electric-potential of the power lines are simulated and microprocessor-based detecting device and transmitter/receiver modules are introduced to show a solution for the dangerous mobile crane working environment.

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A Study on Tracking Control of an Industrial Overhead Crane Using Sliding Mode Controller (슬라이딩모드 제어기를 이용한 산업용 천정크레인의 추종제어에 관한 연구)

  • Park, Byung-Suk;Yoon, Ji-Sup;Kang, E-Sok
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.11
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    • pp.1022-1032
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    • 2000
  • We propose a sliding mode controller tracking the states of a time-varying reference model. The reference model generates the desired trajectories of the states, and the sliding mode controller regulates robustly the errors between the desired states and the measured states. We apply this controller to the overhead crane. Its reference model generates the trajectories of the damped-out swing angle and the swing angular velocity to suppress the swinging motion caused by the acceleration and the deceleration of crane transportation. Also, this model generates the desired trajectories of the position and velocity of the crane. The crane model is identified from the experimental data using an orthogonal function. Kalman filtering is applied to estimate the crane states. The designed controller is simulated on a computer and is tested through a 2-ton industrial overhead crane using the vector-controlled servo motor system. It is verified that, from the simulated and experimental results, the sliding mode controller tracking a time-varying reference model works well.

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Position Control of the Trolley and Spreader Using Pole-placement Method (극점배치기법을 이용한 트롤리 및 스프레더의 위치제어)

  • Lee, Tae-Young;Kim, Myun-Hee;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.165-172
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    • 1999
  • Crane operation for transporting heavy loads causes swinging motion at the loads. This sway causes the suspension ropes to leave their grooves and leads to possibility of serious damages. Generally crane is operated by expert's knowledge. Therefore, a satisfactory control method to supress object sway during transport is indispensible. The dynamic behavior of the crane shows nonlinear characteristics. when the length of the rope is changed the crane is time varying system and the design of anti-sway controller is very difficult. In this paper, the nonlinear dynamic model for the industrial overhead crane is derived. and the feedback gain matrix based on the pole-placement method is proposed to supress the swing motion and control the position of the crane. The performance of the controller for the crane model is simulated on the personal computer.

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Application of Input Shaping Method to Industrial Cranes (산업용 크레인에서의 입력성형기법 응용)

  • Park, Sang-Won;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.9
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    • pp.1032-1039
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    • 2011
  • This paper presents results of input shaping to industrial cranes. A brief theoretical background for input shaping is described. Several examples of input shaping application to sway regulation for industrial cranes are presented. The presented results show that input shaping is very useful for industrial cranes.

Development of a Workload Assessment Model for Overhead Crane Operation (천장 크레인 운전 작업부하 평가모델 개발)

  • Kwon, O-Chae;Lee, Sang-Ki;Cho, Young-Seok;Park, Jung-Chul;Jung, Ki-Hyo;You, Hee-Cheon;Han, Sung-H.
    • Journal of the Ergonomics Society of Korea
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    • v.26 no.2
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    • pp.45-59
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    • 2007
  • The operating tasks of overhead crane have caused undue stress to the operators from physical, mental, and environmental workload. Existing workload assessment models for musculoskeletal disorders such as OWAS, RULA, and QEC have limited applicability to the crane operating tasks because they focus mainly on physical factors and do not consider the relative importance of each factor. The present study was to develop a workload assessment model customized to overhead crane operation, following a systematic process: (1) analyzing task characteristics, (2) selecting workload factors, (3) developing assessment methods, (4) establishing action levels, and (5) computerizing the assessment model. Based on literature review, worksite survey, and focus group interview, 4 physical factors (awkward posture, static posture, repetitive motion, and excessive force), 6 mental factors (visual demand, auditory demand, task complexity and difficulty, time urgency, work schedule related stress, and safety related stress), and 4 environmental factors (noise, vibration, dust, and temperature) were selected and their rating scales and relative weights were determined. Then, based on the workload assessment results of 8 overhead cranes operated at different workplaces, the action levels of each factor category were established. Finally, the crane operation assessment model was computerized for effective analysis and report preparation. The present approach is applicable to develop a customized workload assessment model for an operating task under consideration.

Anti-sway and 3D position Control of the Nonlinear Crane System using Fuzzy Algorithm (퍼지 알고리즘을 이용한 비선형 크레인 시스템의 진동방지 및 3차원 위치제어)

  • Lee, Tae-Young;Lee, Sang-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.193-202
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    • 1999
  • Crane operation for transporting heavy loads causes swinging motion at the loads due to crane's acceleration and deceleration. This sway causes the suspension ropes to leave their grooves and leads to possibility of serious damages. So, this swing of the objects is a serious problem and the goal of crane system is transporting to a goal position as soon as possible without the oscillation of the rope. Generally crane is operated by expert's knowledge. Therefore, a satisfactory control method to supress object sway during transport is indispensible. The dynamic behavior of the crane shows nonlinear characteristics. when the length of the rope is changed the crane is time varying system and the design of anti-sway controller is very difficult. In this paper, the nonlinear dynamic model for the industrial overhead crane whose girder, trolley and hoister move simultaneously is derived. and the Fuzzy logic controller based on the expert experiments during acceleration, constant velocity, deceleration and stop position period is proposed to supress the swing motion and control the position of the crane. The performance of the fuzzy controller for the nonlinear crane model is simulated on the personal computer.

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Design of the Crane position control System using GPS and USN (GPS와 USN을 이용한 크레인 위치제어 시스템 설계)

  • Lim, Su-Il;Nam, Si-Byung;Lim, Hae-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.7
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    • pp.1520-1525
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    • 2009
  • In this paper, we study and simulate the suggested position control system using GPS and USN to replace the existing control system of a crane. For the correct approach, the position control system of a crane is divided into the control system of the ground station and the mobile station The hardware is comprised of GPS receiving module to receive the position control data of a crane from GPS satellites, bluetooth communication module for the data communication between the ground station and the mobile station, supersonic sensor module for a precise position control of a crane, motor to replace a crane roller, embedded MCU(ATmega128L) and so on. In here, an embedded MCU controls GPS receiving module, bluetooth communication module and supersonic sensor module. The Software is comprised of three programs. Three programs are the program to filter GGA output part in a receiving data of GPS receiving module, the driving program for supersonic sensor module, the digital map program to monitor a crane location. From the simulation results, it is demonstrated that the proposed system has the capability of crane position control with 1cm precision.