• 제목/요약/키워드: Industrial Controller(PLC)

검색결과 80건 처리시간 0.027초

Application of the Laser Vision Sensor for Corrugated Type Workpiece

  • Lee, Ji-Hyoung;Kim, Jae-Gwon;Kim, Jeom-Gu;Park, In-Wan;Kim, Hyung-Shik
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2004년도 ICCAS
    • /
    • pp.499-503
    • /
    • 2004
  • This application-oriented paper describes an automated welding carriage system to weld a thin corrugated workpiece with welding seam tracking function. Hyundai Heavy Industries Corporation has developed an automatic welding carriage system, which utilizes pulsed plasma arc welding process for corrugated sheets. It can obtain high speed welding more than 2 times faster than traditional TIG based welding system. The aim of this development is to increase the productivity by using automatic plasma welding carriage systems, to track weld seam line using vision sensor automatically, and finally to provide a convenience to operator in order to carry out welding. In this paper a robust image processing and a distance based tracking algorithms are introduced for corrugated workpiece welding. The automatic welding carriage system is controlled by the programmable logic controller(PLC), and the automatic welding seam tracking system is controlled by the industrial personal computer(IPC) equipped with embedded OS. The system was tested at actual workpiece to show the feasibility and performance of proposed algorithm and to confirm the reliability of developed controller.

  • PDF

압력용기 수압 및 기밀시험 자동화 시스템 개발 (Development of Automation System of Water-Hydraulic and Leakage Test for Pressure Vessel)

  • 이원희;김동수;이승현;김광영
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.1672-1675
    • /
    • 2003
  • In this study, we developed full automation test system for pressure vessel. This pressure vessel containing oxygen, nitrogen and carbon is widely used in industrial field. The test items of pressure vessel are divided into three branches which is weight measurement, water-hydraulic, and leakage test. After leakage test is completed, cleaning and dry progress is carried out. And control system is consist of three controller which is PLC, monitoring system and database system. PLC is control all of system. Monitoring system measures weight, pressure, flow etc and display to all conditions. Database system stores tested data. we design system to control all test modules in communication by a second period with three control modules. Finally, we verified this system by field test.

  • PDF

고속 디지탈 퍼지 추론회로 개발과 산업용 프로그래머블 콘트롤러에의 응용

  • 최성국;김영준;박희재;고덕용;김재옥
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1992년도 춘계학술대회 논문집
    • /
    • pp.354-358
    • /
    • 1992
  • This paper describes a development of high speed fuzzy inference circuit for the industrialprocesses. The hardware fuzzy inference circuit is developed utilizing a hardware fuzzy inference circuit is developed utilizing a DSP and a multiplier and accumulator chip. To enhance the inference speed, the pipeline disign is adopted at the bottleneck and the general Max-Min inference method is slightly modified as Max-max method. As a results, the inference speed is evaluated to be 100 KFLIPS. Owing to this high speed feature, satisfactory application can be attained for complex high speed motion control as well as the control of multi-input multi-output nonlinear system. As an application, the developed fuzzy inference circuit is embedded to a PLC (Porgrammable Logic Controller) for industrial process control. For the fuzzy PLC system, to fascilitate the design of the fuzzy control knowledge such as membership functions, rules, etc., a MS-Windows based GUI (Graphical User Interface) software is developed.

효율적 코드변환 알고리즘에 기반한 PLC 의 체계적 설계 (Systematic Design of Programmable Logic Controller Based on Efficient Code Conversion Algorithm)

  • 차종호;조광현
    • 제어로봇시스템학회논문지
    • /
    • 제7권12호
    • /
    • pp.1009-1014
    • /
    • 2001
  • The ladder diagram (LD) for programmable logic controllers (PLCs) ar responsible for much important roles in advance industrial automation. As automated systems become more complex the design procedures of the system become more difficult as well. Hence. the design automation issues based on discrete event models(DEMs) are receiving more attention. One of the popular ways of tackling these problems is employing Petri nets. In this paper, we use the modified automation Petri net(MAPN) to model the manufacturing system and the modified token passing logic (MTPL) method conversion (ECC) algorithm based on the MAPN and the MTPL Finally, an example of the manufacturing system is provided to illustrate the proposed ECC algorithm.

  • PDF

스마트 제조기술을 위한 테스트베드 구축에 관한 연구 (A Study on Building a Test Bed for Smart Manufacturing Technology)

  • 조춘남
    • 한국전기전자재료학회논문지
    • /
    • 제34권6호
    • /
    • pp.475-479
    • /
    • 2021
  • There are many difficulties in the applications of smart manufacturing technology in the era of the 4th industrial revolution. In this paper, a test bed was built to aim for acquiring smart manufacturing technology, and the test bed was designed to acquire basic technologies necessary for PLC (Programmable Logic Controller), HMI, Internet of Things (IoT), artificial intelligence (AI) and big data. By building a vehicle maintenance lift that can be easily accessed by the general public, PLC control technology and HMI drawing technology can be acquired, and by using cloud services, workers can respond to emergencies and alarms regardless of time and space. In addition, by managing and monitoring data for smart manufacturing, it is possible to acquire basic technologies necessary for embedded systems, the Internet of Things, artificial intelligence, and big data. It is expected that the improvement of smart manufacturing technology capability according to the results of this study will contribute to the effect of creating added value according to the applications of smart manufacturing technology in the future.

필드버스를 이용한 공정제어 (Process Control Using Fieldbus)

  • 김영효;한헌수
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2003년도 추계학술대회
    • /
    • pp.113-117
    • /
    • 2003
  • In the industrial field nowadays the information that needs to be handled arc increasing and requires faster speed in contrast with PLC(Programmable Logic Controller) or DCS(Distributed Control System) based control systems these days. The work environment these days are mostly based on PC, so the control systems are wanted in PC. At Fieldbus used automated systems performing distributed process control by PC performs and combines into one system in order to maximize the increase of productivity, lower the expense, planning constructing and maintaining the reliance of automation. These latest automation systems unites process, makes distributed control process able, and can control and supervise at remote PC.

  • PDF

USB 인터페이스를 갖는 산업용 IO제어기의 개발 (Development of an Industrial IO Controller with USB Interface)

  • 이종운;조규상
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2001년도 하계학술대회 논문집 D
    • /
    • pp.2362-2364
    • /
    • 2001
  • 스위치입력, AC, Relay, TR출력 등을 필요로 하는 반도체 장비 등의 산업용기계에는 PLC나 PC IO card를 많이 이용하고 있으나 이런 장치들은 각기 단점을 가지고 있다. 본 논문에서는 이런 장치들의 단점을 극복하면서, 장치의 주제어기로 많이 활용되며, PC에 통합되어 사용될 수 있으며 배선의 길이를 크게 줄일 수 있는 USB 포트를 이용한 산업용 IO제어기의 개발내역과 실험결과를 제시한다. 본 논문에서 개발한 제어기는 사용이 편리하면서, 가격 경쟁력이 있고 배선 절감효과가 크다.

  • PDF

동기 모션 제어 응용을 위한 통합개발환경의 EtherCAT 지원 기능 구현 및 검증 (Implementation and Validation of EtherCAT Support in Integrated Development Environment for Synchronized Motion Control Application)

  • 이종보;김채린;김익환;김영동;김태현
    • 대한기계학회논문집A
    • /
    • 제38권2호
    • /
    • pp.211-218
    • /
    • 2014
  • 기존의 전용 하드웨어 기반 PLC 구현 방식의 한계를 극복하는 방안으로 최근에 범용 하드웨어 상에서 표준화된 PLC 언어를 이용해 모션 제어 응용을 구현하는 소프트웨어 기반 PLC 시스템이 각광받고 있다. 또한 모션 제어 응용의 다양한 산업 분야 활용에 따라 증대된 시스템 복잡도에 대응하면서도 응용을 손쉽게 개발할 수 있는 통합개발환경의 필요성도 날로 커지고 있다. 한편 기존의 저속 필드 버스를 대신하는 분산 제어 네트워크 기술로 저비용으로 대용량, 고속 통신 지원이 가능한 산업용 Ethernet 기술이 주목받고 있다. 본 논문에서는 오픈 소스 소프트웨어 형태의 PLC 통합개발환경인 Beremiz를 확장하여 주요 산업용 Ethernet 기술 중 하나인 EtherCAT 기반의 실시간 다축 동기 모션 제어 응용 개발 및 관리 기능을 설계, 구현하였다. 또한 상용 EtherCAT 모터 드라이브와 평가 보드와의 연동을 통하여 EtherCAT 시스템 관리 기능의 동작과 다축 제어의 실시간성 보장 여부를 검증하였다.

3축 파이프 형상 절단기의 성능평가에 관한 연구 (A Study on Performance Evaluation of 3-Axis Pipe Profile-Cutting Machine)

  • 노태정;이욱진;김화일
    • 한국산학기술학회논문지
    • /
    • 제11권6호
    • /
    • pp.1955-1960
    • /
    • 2010
  • CNC 3축 파이프 형상절단기의 성능은 이송계의 위치결정 정밀도와 공작물의 가공 정밀도를 측정하고 검증함으로써 평가되었다. 위치결정 정밀도는 PLC의 모션 컨트롤러에 의하여 구동된 이송 거리와 레이저 간섭계를 이용 한 실제 이송 거리를 측정 비교하여 오차를 확인하였다. 그리고 가공 정밀도는 절단된 공작물을 스캐닝하고 3D 모델링하여 가공형상을 확보하고, 절단궤적에 해당하는 CL 데이터와 비교하여 오차를 확인하였다.

반도체 장비상태 모니터링을 위한 SCADA 시스템 구현 (SCADA System for Semiconductor Equipment Condition Monitoring)

  • 이윤지;윤학재;박효은;홍상진
    • 반도체디스플레이기술학회지
    • /
    • 제18권4호
    • /
    • pp.92-95
    • /
    • 2019
  • Automation control and the data for control of industrial equipment for the diagnosis and prediction is a key to success in the 4th industrial revolution. It increases process efficiency and productivity through data collection, realtime monitoring, and the data analysis. However, university and research environment are still suffering from logging the data in manual way, and we occasionally loss the equipment data logging due to the lack of automatic data logging system. State variable presents the current condition of the equipment operation which is closely related to process result, and it is valuable to monitor and analyze the data for the equipment health monitoring. In this paper, we demonstrate the collection of equipment state variable data via programmable logic controller (PLC) and the visualization of the collected data over the Web access supervisory control and data acquisition (SCADA). Test vehicle for the implementation of the suggested SCADA system is a relay switched physical vapor deposition system in the university environment.