• Tribology and Lubricants
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• 제37권6호
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• pp.240-245
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• 2021

Ceramic coatings with high hardness and excellent chemical stability have been successfully applied to various machine elements, tools, and implants. However, in the case of monolayer coating on soft substrates, a high-stress concentration at the interface between the coating and the substrate causes delamination of the coating layer. Recently, to overcome this problem, multilayer coatings with a metal layer with a low modulus of elasticity added between the ceramic and the substrate have been widely applied. This study presents the third part of a recent study and focuses on the effect of the number of coating layers on the Brinell hardness of multilayered coating with TiN/Ti, following the two previous studies on a new Brinell hardness test method for a coated surface and on the influence of substrate and coating thickness. Indentation analyses are performed using finite element analysis software, von Mises stress and equivalent plastic strain distributions, load-displacement curves, and residual indentation shapes are presented. The number of TiN/Ti layers considerably affect the stress distributions and indentation shapes. Moreover, the greater the number of TiN/Ti layers, the higher is the Brinell hardness. The stress and plastic strain distributions confirm that the multilayer coatings improve the wear resistance. The results are expected to be used to design and evaluate various coating systems, and additional study is required.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.1333-1334
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• 2013

• 한국터널지하공간학회 논문집
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• 제18권5호
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• pp.431-439
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• 2016

본 논문은 비파괴 기법을 활용한 격자지보재의 품질평가 기법에 대한 내용을 다루었다. 일반적인 격자지보재의 성능평가는 강재의 인장강도시험과 육안조사로 이루어진다. 강재의 인장강도시험은 현장에 반입되는 격자지보의 시편을 확보하여 수행하게 되는데 이때 시편 확보를 위해 격자지보재를 훼손시켜야하는 단점을 가지고 있고 대부분의 현장에서는 인장강도시험기를 보유하고 있지 않아 시험인증기관에 의뢰해야하는 불편함을 가지고 있다. 또한 강재 생산시 발행된 성적서(Mile sheet)로 대체하기도 하나 이는 신뢰성이 결여될 수 밖에 없다. 더욱이 현장에서의 육안조사는 신뢰성이 결여되는 문제점을 가지고 있기 때문에 현장에서 자재의 훼손없이, 쉽고 빠르게 격자지보재의 품질을 평가할 수 있는 방법이 필요하게 되었다. 따라서 본 연구에서는 동일 시편에 대한 인장강도시험의 항복강도와 계장화압입시험의 항복강도를 비교 분석하여 비파괴시험법의 적용성을 분석하였다. 시험결과 계장 화압입시험은 95%이상의 정밀도를 보였으며 현장에서 성능평가가 가능한 계장화압입시험에 의한 품질평가기법을 제안하고자 한다.

• 한국기계가공학회지
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• 제9권6호
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• pp.1-6
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• 2010

Patterned optical components are widely used for optical products such as LCD and lighting. Since CCFL was used as a light source in the products, prism films having linear continuous optical patterns were widely used. However, LED which is a dot light source is popular recently, therefore, the optical products need new optical components having non-continuous optical patterns. Indentation machining method is a powerful method for machining of non-continuous pattern. When a copper mold and a brass mold were machined by this method, severe plastic deformation called pile-up was observed around the patterns. Since pile-up has negative relationship to ductility, this deformation can be eliminated by annealing treatment which makes the materials ductile. No plastic deformation occurred when machined after annealing at $600{^{\circ}C}$ and $575{^{\circ}C}$ for copper and brass, respectively. Finally, non-continuous optical patterns with high quality were machined on a copper mold and a brass mold successively.

• Nuclear Engineering and Technology
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• 제52권9호
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• pp.2041-2046
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• 2020

The present article investigates the influence of hydrogen concentration on the creep performance of cold-worked stress-relieved unirradiated Zircaloy-4 cladding tube using nanoindentation technique. The as-received Zircaloy-4 tube is hydrided to the concentrations of 600 ppm and 900 ppm using gaseous hydrogen charging method. Constant load indentation creep tests are performed for a dwell period of 600 s in the temperature range of 300℃-500 ℃ at 1000 μN, 2000 μN, and 3000 μN. The impact of hydrogen is evaluated in terms of steady state power law creep exponent and activation energy. The power law creep exponent decreases with increase in hydrogen concentration, however, it remains fairly constant with increase in temperature up to 500 ℃. Moreover, activation energy too decreases significantly with increase in hydrogen concentration. The mean stress exponent and activation energy are found to be 3.58 and 28.67 kJ/mol, respectively, for as-received sample.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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• pp.65-68
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• 2001

In this research, damage initiation in singly oriented ply (SOP) FML under concentrated loading conditions was studied. The finite element method (FEM) base on the first order shear deformation theory is used for the analysis of fiber orientation effect on FML under concentrated loading conditions. The failure indices were calculated for the variation of fiber orientation and the results were compared with indentation experiments. The failure indices were well matched with damage initiation of SOP FML. Indentation results shows that the crack initiation of SOP FML is determined by stiffness induced by fiber orientation and tile penetration load of SOP FML are influenced by the deformation tendency and boundary conditions.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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• pp.53-56
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• 2002

External low-velocity impact loadings onto the composites cause reduction of stiffness and/or strength. The reductions indicate that internal(external) damages were developed within the composites. These damages could be matrix cracking, fiber/matrix debonding, or delamination between layers. In previous studies, damage evaluation have been done by applying secondary mechanical loading such as buckle-driven compressive, or fatigue, or flexural loadings. An evaluation method by applying indentation loadings on the composites was proposed. The load-displacement curves obtained from the indentation testing provided the extent of damages within the composites due to impact loadings.

• 소성∙가공
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• 제9권3호
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• pp.265-273
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• 2000

The conventional and new forging processes of the power steering worm blank are analyzed by the rigid-plastic finite element method. The conventional process contains three stages such as indentation, extrusion and upsetting, which was designed by a forming equipment expert. Process conditions such as reduction in area, semi-die angle and upsetting ratio are considered to prevent internal or geometrical defects. The results of simulation of the conventional forging process are summarized in terms of deformation patterns, load-stroke relationships and die pressures for each forming operation. Based on the simulation results of the current three-stage, the power steering worm blank forging process for improving the conventional process sequence is designed. Die pressures and forming loads of proposed process are within limit value which is proposed by experts and the proposed process is found to be proper for manufacturing the power steering worm blank.

• Journal of Mechanical Science and Technology
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• 제14권6호
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• pp.666-674
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• 2000

Large deflection dynamic responses of laminated composite cylindrical shells under impact are analyzed by the geometrically nonlinear finite element method based on a generalized Sander's shell theory with the first order transverse shear deformation and the von-Karman large deflection assumption. A modified indentation law with inelastic indentation is employed for the contact force. The nonlinear finite element equations of motion of shell and an impactor along with the contact laws are solved numerically using Newmark's time marching integration scheme in conjunction with Akay type successive iteration in each step. The ply failure region of the laminated shell is estimated using the Tsai- Wu quadratic interaction criteria. Numerical results, including the contact force histories, deflections and strains are presented and compared with the ones by linear analysis. The effect of the radius of curvature on the composite shell behaviors is investigated and discussed.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.243-246
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• 2006

In this paper, Experimental results on the measurement of mechanical properties of fine patterns in the MEMS structure are described. The mechanical properties of embossing patterns on metallic thin foil is measured using the nano indentation system, that is developed by Korea Institute of Industrial Technology(KITECH). These micro embossing patterns are fabricated using CIP(Cold Isostatic Press) process on micro metallic thin foils(Al-1100) that are made by rolling process. These embossing patterned metallic thin foils(Al-1100) are used in the reflecting plate of BLU(Back Light Unit) and electrical/mechanical MEMS components. If these mechanical properties of fine patterns are utilized in a design procedure, the optimal design can be achieved in aspects of reliability as well as economy.