• Title/Summary/Keyword: Incremental process

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Dieless CNC Forming System based on a Machining Center (머시닝센터 기반의 Dieless CNC Forming 시스템 개발)

  • Choi D. W.;Kang J. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.184-187
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    • 2004
  • The sheet parts are formed with dies conventionally. But this conventional forming process is not suited to small volume and varied production for the reason of high cost. For the solution of this problem, a new forming process, which is called CNC incremental sheet forming, is being introduced. This process can form sheet parts without die, and is very well suited to small volume and varied production in space flight and automobile. In this paper, dieless CNC forming system based on a machining center is developed. A special device to grasp and pull the blank sheet built in the machining center and tool path generation S/W from STL file of 3-D model are developed. Several sheet parts are incrementally formed to verify the effectiveness of the developed system.

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Experimental Study on the Development of a Forming Process for Manufacturing Doubly-curved Sheet Metal (이중 곡률을 갖는 판재의 성형 공정의 개발에 대한 실험적 연구)

  • 양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.18-21
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    • 1999
  • In this study in order to make doubly-curved sheet metal effectively a sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation to thickness The developed process is an unconstrained forming process with no holder. For this study the experimental equipment is set up with the punch-set which consists of two pairs of lower support-punches and one upper center-punch. In the experiments using aluminum sheet it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting punches in pairs and the forming depth of the center-punch. and the edge-forming method is proposed for forming the sheet metal into the balanced shape. The equation using process variables such as the distance between supporting punches in pairs and the forming depth of the center-punch is proposed for the prediction of the radii of curvatures of the formed shape and it is corrected by the experimental results and the FEM simulation results about whether springback takes place. It is found that according o the simulation there is a certain set of the distance between a pair of supporting punches and the forming depth of the center-punch which causes a little springback. It is thus shown that the radii of curvatures of the formed sheet metal can be predicated by the corrected equation unless significant springback occurs.

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Analysis of Formability and Wrinkle Formation according to the Thickness of Ultra-thin Stainless Steel in the Incremental Sheet forming Process (점진적 판재 성형 공정에서 스텐리스 극박판의 두께에 따른 성형성 및 주름 발생 특성 분석)

  • Lee, J.H.;Lee, G.I.;Jeong, M.S.;Jung, K.S.;Lee, C.W.
    • Transactions of Materials Processing
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    • v.28 no.6
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    • pp.328-335
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    • 2019
  • Demand for ultra-thin materials is increasing due to their light-weight and versatile properties. In this work, the formability of the ultra-thin stainless steel sheets of various thicknesses in the incremental sheet forming (ISF) process is investigated. The effects of the thickness on formability were evaluated with forming experiments of the truncated cone shape with 10° intervals. As the thickness of the material decreased, the maximum forming angle decreased and wrinkles also occurred quickly. The maximum forming angles in the truncated cone shape without the wrinkles for the thickness of 0.05 mm, 0.08 mm, and 0.1mm were 30°, 40°, and 50°, respectively. Wrinkles occurred in a twisted shape along the moving direction of the tool. As the material thickness increased, the size of the wrinkles increased.

Determination of Soil Sample Size Based on Gy's Particulate Sampling Theory (Gy의 입자성 물질 시료채취이론에 근거한 토양 시료 채취량 결정)

  • Bae, Bum-Han
    • Journal of Soil and Groundwater Environment
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    • v.16 no.6
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    • pp.1-9
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    • 2011
  • A bibliographical review of Gy sampling theory for particulate materials was conducted to provide readers with useful means to reduce errors in soil contamination investigation. According to the Gy theory, the errors caused by the heterogeneous nature of soil include; the fundamental error (FE) caused by physical and chemical constitutional heterogeneity, the grouping and segregation error (GE) aroused from gravitational force, long-range heterogeneous fluctuation error ($CE_2$), the periodic heterogeneity fluctuation error ($CE_3$), and the materialization error (ME) generated during physical process of sample treatment. However, the accurate estimation of $CE_2$ and $CE_3$ cannot be estimated easily and only increasing sampling locations can reduce the magnitude of the errors. In addition, incremental sampling is the only method to reduce GE while grab sampling should be avoided as it introduces uncertainty and errors to the sampling process. Correct preparation and operation of sampling tools are important factors in reducing the incremental delimitation error (DE) and extraction error (EE) which are resulted from physical processes in the sampling. Therefore, Gy sampling theory can be used efficiently in planning a strategy for soil investigations of non-volatile and non-reactive samples.

Low Power Discrete-Time Incremental Delta Sigma ADC with Passive Integrator (수동형 적분기(Passive Integrator)를 이용한 저전력 이산시간 Incremental Delta Sigma ADC)

  • Oh, Goonseok;Kim, Jintae
    • Journal of the Institute of Electronics and Information Engineers
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    • v.54 no.1
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    • pp.26-32
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    • 2017
  • This paper presents a low power and high resolution incremental delta-sigma ADC that utilizes a passive integrator instead of an opamp-based active integrator. Opamp is a power-hungry block that involves tight design tradeoffs. To avoid the use of active integrator, the s-domain characteristic of an active integrator is first analyzed. Based on the analysis, an active integrator with low gain design is proposed as an alternative design method. To save power even more aggressively, a passive integrator with no static current is proposed. A 1st order single-bit incremental delta-sigma ADC using the proposed passive integrator is implemented in a 65nm CMOS process. Transistor-level simulation shows that the ADC consumes only 0.6uW under 1.2V supply while achieving SNDR of 71dB with 22kHz bandwidth. The estimated total power consumption including digital filter is 6.25uW, and resulting power efficiency is on a par with state-of-the-art A/D converters.

Application of an Adaptive Incremental Classifier for Streaming Data (스트리밍 데이터에 대한 적응적 점층적 분류기의 적용)

  • Park, Cheong Hee
    • Journal of KIISE
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    • v.43 no.12
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    • pp.1396-1403
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    • 2016
  • In streaming data analysis where underlying data distribution may be changed or the concept of interest can drift with the progress of time, the ability to adapt to concept drift can be very powerful especially in the process of incremental learning. In this paper, we develop a general framework for an adaptive incremental classifier on data stream with concept drift. A distribution, representing the performance pattern of a classifier, is constructed by utilizing the distance between the confidence score of a classifier and a class indicator vector. A hypothesis test is then performed for concept drift detection. Based on the estimated p-value, the weight of outdated data is set automatically in updating the classifier. We apply our proposed method for two types of linear discriminant classifiers. The experimental results on streaming data with concept drift demonstrate that the proposed adaptive incremental learning method improves the prediction accuracy of an incremental classifier highly.

Page-level Incremental Checkpointing for Efficient Use of Stable Storage (안정 저장장치의 효율적 사용을 위한 페이지 기반 점진적 검사점 기법)

  • Heo, Jun-Young;Yi, Sang-Ho;Gu, Bon-Cheol;Cho, Yoo-Kun;Hong, Ji-Man
    • Journal of KIISE:Computer Systems and Theory
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    • v.34 no.12
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    • pp.610-617
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    • 2007
  • Incremental checkpointing, which is intended to minimize checkpointing overhead, saves only the modified pages of a process. However, the cumulative site of incremental checkpoints increases at a steady rate over time because a number of updated values may be saved for the same page. In this paper, we present a comprehensive overview of Pickpt, a page-level incremental checkpointing facility. Pickpt provides space-efficient techniques aiming to minimizing the use of disk space. For our experiments, the results showed that the use of disk space using Pickpt was significantly reduced, compared with existing incremental checkpointing.

The Incremental Delta-Sigma ADC for A Single-Electrode Capacitive Touch Sensor (단일-극 커패시터 방식의 터치센서를 위한 Incremental 델타-시그마 아날로그-디지털 변환기 설계)

  • Jung, Young-Jae;Roh, Jeong-Jin
    • Journal of IKEEE
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    • v.17 no.3
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    • pp.234-240
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    • 2013
  • This paper presents an incremental delta-sigma analog-to-digital converter (ADC) for a single-electrode capacitive touch sensor. The second-order cascade of integrators with distributed feedback (CIFB) delta-sigma modulator with 1-bit quantization was fabricated by a $0.18-{\mu}m$ CMOS process. In order to achieve a wide input range in this incremental delta-sigma analog-to-digital converter, the shielding signal and the digitally controlled offset capacitors are used in front of a converter. This circuit operated at a supply voltage of 2.6 V to 3.7 V, and is suitable for single-electrode capacitive touch sensor for ${\pm}10-pF$ input range with sub-fF resolution.

Forging of 1.9wt%C Ultrahigh Carbon Workroll : Part II - Void Closure and Diffusion Bonding (1.9wt%C 초고탄소 워크롤 단조 공정 : Part II - 기공압착 및 확산접합)

  • Kang, S.H.;Lim, H.C.;Lee, H.
    • Transactions of Materials Processing
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    • v.22 no.8
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    • pp.463-469
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    • 2013
  • In the previous work, a new forging process design, which included incremental upsetting, diffusion bonding and cogging, was suggested as a method to manufacture 1.9wt%C ultrahigh carbon workrolls. The previous study showed that incremental upsetting and diffusion bonding are effective in closing voids and healing of the closed void. In addition, compression tests of the 1.9wt%C ultrahigh carbon steel revealed that new microvoids form within the blocky cementite at temperatures of less than $900^{\circ}C$ and that local melting can occur at temperatures over $1120^{\circ}C$. Thus, the forging temperature should be controlled between 900 and $1120^{\circ}C$. Based on these results, incremental upsetting and diffusion bonding were used to check whether they are effective in closing and healing voids in a 1.9wt%C ultrahigh carbon steel. The incremental upsetting and diffusion bonding were performed using sub-sized specimens of 1.9wt%C ultrahigh carbon steel. The specimen was deformed only in the radial direction during the incremental upsetting until the reduction ratio reached about 45~50%. After deformation the specimens were kept at $1100^{\circ}C$ for the 1 hour in order to obtain a high bonding strength for the closed void. Finally, microstructural observations and tensile tests were conducted to investigate void closure behavior and bonding strength.