• Title/Summary/Keyword: In-line monitoring

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Monitoring of Cleanliness Level in Hydraulic Systems: Obtaining Reliable On-Line data

  • Hong, Jeong-Hee;Day, Mike
    • Journal of Drive and Control
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    • v.9 no.2
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    • pp.28-38
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    • 2012
  • Monitoring of system cleanliness levels and counting of particulate contaminant are fundamental to achieving hydraulic system reliability as any departure from the specified cleanliness level is often a precursor to future failures. On-line monitoring of cleanliness levels has the advantage of giving data both very quickly and accurately as environmental influences are eliminated. In this way, corrective actions can be promptly implemented. Most on-line instruments are sensitive to system conditions to a greater or lesser extent, but Automatic Particle Counters (APCs) working on light extinction principles are especially sensitive to the presence of optical interfaces caused by such conditions as fluid mixtures, emulsions, free water and air bubbles. These conditions give erroneous data and can result in drawing incorrect conclusions, wasting maintenance time and ultimately, reduced user confidence in cleanliness monitoring. This paper describes such conditions and shows how the correct selection of the analysis technique can result in reliable cleanliness level data.

Production Information Monitoring System for CIM in Footwear Industry

  • Kim, In-Ho
    • Journal of information and communication convergence engineering
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    • v.7 no.4
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    • pp.459-464
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    • 2009
  • This paper presents a production information monitoring system as an infrastructure of CIM system in footwear industry. The system is composed of hardware devices of terminal, communication converter, line controller and software for manufacturing processes. A terminal like a scanner is used for shop floor data input and a line controller is used to link between terminal and server. LAN and RS485 are used for connecting hardware components and deliver their information mutually. In the system, real time production information is acquired from information resources such as group of uppers and soles. The collected production information is delivered to a line controller and analyzed. Server receives information from line controller and machines for production management. Production planning information that is machined in the server is delivered to the shop floor and used for the production management of work in process, and used for improvement of productivity in a footwear production company. The implementation of the developed system shows the effectiveness of the system.

A Study on GUI type On-line Condition Monitoring Program for A Turboprop Engine Using LabVIEW$^{(R)}$ (LabVIEW를 이용한 터보프롭 엔진의 GUI기반 온라인 상태감시 프로그램에 관한 연구)

  • Kong, Chang-Duk;Kim, Keon-Woo;Kim, Ji-Hyun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.86-93
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    • 2011
  • Recently, development and application of condition monitoring and diagnostic system for improvement of durability and reliability and reduction of operating cost is generalized in the aircraft propulsion system. Expecially, for reliable operation of the high altitude and a long time and condition monitoring system to identify faults and degradations of its propulsion system should be needed. This work proposed a GUI-based On-line condition monitoring program using LabVIEW by PT6A-67 turboprop engine. The proposed on-line condition program can monitor the real engine performance as well as the trend through precise comparison between performance results calculated by the base performance simulation program and measuring engine performance signals. In the development phase of this monitoring system, a signal generation module is proposed to evaluate the proposed on-line monitoring system.

Observer-Based On-Line Overload Monitoring System of PMSM (상태관측기를 이용한 PMSM의 On-Line 과부하 모니터링 시스템)

  • Jang, Ki-Chan;Suh, Suhk-Hoon;Woo, Kwang-Joon
    • Proceedings of the KIEE Conference
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    • 2001.11c
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    • pp.268-271
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    • 2001
  • This paper presents observer-based on-line overload monitoring scheme for a PMSM(Permanent Magnet Synchronous Motor) drive system. Proposed scheme is to monitor overload status of motor drive system at remote place. The drive system is previously installed on main system and has no communication function. Proposed scheme consists of intelligent sensing head and monitoring part. Intelligent sensing head acquire motor 3-Phase currents and transmit data to monitoring part over serial communication interface. Monitoring part estimates motor speed using state observer. By comparing estimated speed with reference speed, we can detect motor fault. In this scheme observed information must coded and transmitted over a digital communication channel with finite capacity. We consider communication constraint as time delay and we design discrete-time observer. The proposed scheme is tested on the actual drive system.

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Field Test of On-line Monitoring System for Oil-filled Power Transformers (대용량 유입변압기의 온라인 진단시스템 적용연구)

  • Lee, Chang-R.;Kim, Yong-H.;Kim, Nam-H.;Kim, Jung-H.;Yoon, Ja-H.;Nam, Keuk-C.
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1644-1646
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    • 2003
  • This paper presents recent studies on the on-line insulation monitoring and diagnostic systems for transformers developed by HHI. Sufficiently high sensitivity and accuracy for practical use were achieved for the system, combined with communication networks to provide an on-line remote monitoring system. Several alarm criteria are formulated to enable a superimposed monitoring system to perform decisive action. The reasons for monitoring the condition and maintaining the health of electrical apparatus were discussed. The experience at the fields and the criteria for the judgment are also discussed in detail.

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Estimation of Hardened Layer Dimensions Using Multi-Point Temperature Monitoring in Laser Surface Hardening Processes (레이저 표면 경화 공정에서 다점 온도 모니터링을 통한 경화층 크기 예측)

  • 우현구
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.12
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    • pp.1048-1054
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    • 2003
  • In laser surface hardening processes, the geometrical parameters such as the depth and the width of a hardened layer can be utilized to assess the hardened layer quality. However, accurate monitoring of the geometrical parameters for on-line process control as well as for on-line quality evaluation is very difficult because the hardened layer is formed beneath a material surface and is not visible. Therefore, temperature monitoring of a point of specimen surface has most frequently been used as a process monitoring method. But, a hardened layer depends on the temperature distribution and the thermal history of a specimen during laser surface hardening processing. So, this paper describes the estimation results of the geometric parameters using multi-point surface temperature monitoring. A series of hardening experiments were performed to find the relationships between the geometric parameters and the measured temperature. Estimation results using a neural network show the enhanced effectiveness of multi-point surface temperature monitoring compared to one-point monitoring.

ON-LINE CALCULATION OF 3-D POWER DISTRIBUTION

  • Park, Y. H.;W. K. In;Park, J. R.;Lee, C. C.;G. S. Auh
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05a
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    • pp.459-464
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    • 1996
  • The 3-D power distribution synthesis scheme was implemented in Totally Integrated Core Operation Monitoring System (TICOMS), which is under development as the next generation core monitoring system. The on-line 3-D core power distribution obtained from the measured fixed incore detector readings is used to construct the hot pin power as well as the core average axial power distribution. The core average axial power distribution and the hot pin power of TICOMS were compared with those of the current digital on-line core monitoring system, COLSS, which construct the core average axial power distribution and the pseudo hot pin power. The comparison shows that TICOMS results in the slightly more accurate core average axial power distribution and the less conservative hot pin power. Therefore, these results increased the core operating margins. In addition, the on-line 3-D power distribution is expected to be very useful for the core operation in the future.

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Trend in UHF Technique for On-Line PD Monitoring of Transformer (변압기의 온라인 PD 모니터링을 위한 UHF 기술의 동향)

  • Oh, Yong;Yun, Ju-Ho;Kim, Yun-Seok;Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.527-528
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    • 2007
  • A field-oriented UHF system for on-line PD monitoring of transformers is designed, which has been installed inside the oil tank of a 220kV transformer in a substation. This system has successfully captured long intermittent discharge signals that hadn't been detected through conventional techniques, and solved the problem successfully. The results demonstrate that UHF technique has great advantages for on-line PD monitoring of transformers. By adopting the peak detection technique, it becomes easy and effective for the transplantation of the phase-resolved pattern recognition technique from conventional method to UHF method, and then to realize continuous on-line monitoring, source characterization and trending analysis.

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Development of On-line Performance Diagnostic Program of a Helicopter Turboshaft Engine

  • Kong, Chang-Duk;Koo, Young-Ju;Kho, Seong-Hee;Ryu, Hye-Ok
    • International Journal of Aeronautical and Space Sciences
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    • v.10 no.2
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    • pp.34-42
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    • 2009
  • Gas turbine performance diagnostics is a method for detecting, isolating and quantifying faults in gas turbine gas path components. On-line precise fault diagnosis can promote greatly reliability and availability of gas turbine in real time operation. This work proposes a GUI-type on-line diagnostic program using SIMULINK and Fuzzy-Neuro algorithms for a helicopter turboshaft engine. During development of the diagnostic program, a look-up table type base performance module are used for reducing computer calculating time and a signal generation module for simulating real time performance data. This program is composed of the on-line condition monitoring program to monitor on-line measuring performance condition, the fuzzy inference system to isolate the faults from measuring data and the neural network to quantify the isolated faults. Evaluation of the proposed on-line diagnostic program is performed through application to the helicopter engine health monitoring.

Development of On-Line Partial Discharge Monitoring System in High Voltage Motors (고압전동기 운전중 부분방전 감시 시스템 개발)

  • Kim, Hee-Dong;Kong, Tae-Sik;Ju, Young-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1175-1178
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    • 2004
  • On-line partial discharge(PD) monitoring system has been developed to monitor in operating large motor stator insulations. This system makes use of remote diagnosis techniques for the evaluation of PD activity in the control center of thermal power plant. This system can be remotely accessed via a modem to build database, analyze status and interpret the pattern of PD activity. A personnel computer is generally connected to ten motors to continuous measurement of the PD activity. The test data can be easily interpreted by a maintenance staff. For assessing the condition of stator winding in motors, this system ensures a reliable measurement and accurate estimation. Capacitive couplers used for on-line PD measurement have been 80pF. The maximum PD magnitude(Qmax), PD pattern and normalized quantity number(NQN) were performed by this system.

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