• Title/Summary/Keyword: Improving design

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Improvement on optimal design of dynamic absorber for enhancing seismic performance of nuclear piping using adaptive Kriging method

  • Kwag, Shinyoung;Eem, Seunghyun;Kwak, Jinsung;Lee, Hwanho;Oh, Jinho;Koo, Gyeong-Hoi
    • Nuclear Engineering and Technology
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    • v.54 no.5
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    • pp.1712-1725
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    • 2022
  • For improving the seismic performance of the nuclear power plant (NPP) piping system, attempts have been made to apply a dynamic absorber (DA). However, the current piping DA design method is limited because it cannot provide the globally optimum values for the target design seismic loading. Therefore, this study proposes a seismic time history analysis-based DA optimal design method for piping. To this end, the Kriging approach is introduced to reduce the numerical cost required for seismic time history analyses. The appropriate design of the experiment method is used to increase the efficiency in securing response data. A gradient-based method is used to efficiently deal with the multi-dimensional unconstrained optimization problem of the DA optimal design. As a result, the proposed method showed an excellent response reduction effect in several responses compared to other optimal design methods. The proposed method showed that the average response reduction rate was about 9% less at the maximum acceleration, about 5% less at the maximum value of the response spectrum, about 9% less at the maximum relative displacement, and about 4% less at the maximum combined stress compared to existing optimal design methods. Therefore, the proposed method enables an effective optimal DA design method for mitigating seismic response in NPP piping in the future.

A Robust Design Using Approximation Model and Probability of Success (근사모델 및 성공확률을 이용한 강건설계)

  • Song, Byoung-Cheol;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.3-11
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    • 2008
  • Robust design pioneered by Dr. G. Taguchi has been applied to versatile engineering problems for improving quality. Since 1980s, the Taguchi method has been introduced to numerical optimization, complementing the deficiencies of deterministic optimization, which is often called the robust optimization. In this study, the robust optimization strategy is proposed by considering the robustness of objective and constraint functions. The statistics of responses in the functions are surrogated by kriging models. In addition, objective and/or constraint function is represented by the probability of success, thus facilitating robust optimization. The mathematical problem and the two-bar design problem are investigated to show the validity of the proposed method.

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Development of CAD/CAM System with Reusable Design Information for Improving Production Efficiency (생산효율의 향상을 위한 설계정보의 재사용이 가능한 CAD/CAM 시스템 개발)

  • Kang, Bong Ku;Lee, Jong Hang
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.597-604
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    • 2014
  • High efficiency production requires the improved performance of CAD/CAM system. Although the CAD and CAM have been significantly developed over the last three decades, they must still study on the reuse of information during process. In this study, we developed a new integrated CAD/CAM system which can reuse the information generated in previous processes, in order to improve its performance. In addition, the developed system was verified by comparing with working-time, and system reproducibility was also examined with tolerance in the unmanned operation. Experimental results showed 58% reduction in working-time of 2D Auto-CAM module, 80% in case of 3D Auto-Exchange module, and 54.5% in case of Auto-Design module.

A Process Sequence Design of the Mulit-Step Cold Extrusion using Thick-Wall Pipes (중공축 소재를 이용한 다단계 냉간압출 공정의 설계)

  • Park, Chul;Choi, Ho-Joon;Hwang, Beong-Bok
    • Transactions of Materials Processing
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    • v.5 no.3
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    • pp.219-231
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    • 1996
  • The current five-stage cold extrusion process to produce an axle-housing is investigated for the purpose of improved process. The main goal of this study is to obtain an appropriate reduced process sequence which can produce the required part most economically without tensile crack-ing workpiece buckling and overloading of the tools. The current process sequence is simulated and design criteria are examined. during the simulation several remeshings are done due to severe mesh distortions, Based on the results of simulations of the current five-stage process, design strategy for improving the process sequence are developed using the thick hollow pipes. The finished product of an axle-housing is produced in two operations and one annealing treatment while the conventional sequence consists of five operations and one annealing treat-ment. Also die loads of the new process are compared with those of the current one.

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Development of Analytical Model to Predict The Inelastic Behavior of Reinforced Concrete And Masonry Structures (RC 및 조적조구조물의 비탄성 거동예측을 위한 해석적 모델개발)

  • 홍원기;이호범;변근주
    • Proceedings of the Korea Concrete Institute Conference
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    • 1993.04a
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    • pp.160-167
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    • 1993
  • In earthquake structural engineering towards a better understanding of both the earthquake ground motion and structural response, the design of concrete structures to resist strong ground input motions is not a simple matter, and analytical models for such structures must be developed from a design perspective that accounts for the complexities of the structural responses. The primary objective earthquake structural engineering research is to ensure the safety of structures by understanding and improving a design menthodology. Ideally, this would require the development of an analytical model related to a design methodology that ensures a dectile performance. For the accurate assessment of the adequacy of analytically developed model, experiments conducted to study the inplane inelastic cyclic behavior of structures should verify the analytical approach. The paper is to demonstrate experimentally verified analytical method that provide the adequate degree of safety and confidience in the behavior of R.C. structural components and further attempts to extend the developed modeling technique for use by practicing structural engineers.

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A study on the design of the press fit joint for automotive aluminum/composite hybrid propeller shaft (자동차용 알루미늄/복합재료 하이브리드 동력전달축의 압입접합부 설계에 관한 연구)

  • Kim, Hak-Sung;Lee, Dai-Gil
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.226-231
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    • 2004
  • Press fitting method for joining of a hybrid tube and steel ring with small teeth for automotive aluminum/composite hybrid propeller shaft was devised to improve reliability and to reduce manufacturing cost, compared to other joining methods such as an adhesively bonded joint, bolted joint or welded joint. To obtain high strength of the press fit joint, an optimal design method for the teeth was devised with respect to number and shape of the steel teeth. Torsional static, fatigue tests and finite element analysis of the press fit joint were performed with respect to experimental variables. The developed optimal design method predicted well the static torque capability and failure mode of the press fit joint. Also, it provided design guide line of press fit joint for improving torsional static and fatigue characteristics.

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Structural Optimization of the Knuckle Crane Installed in Truck (트럭 장착용 너클크레인의 경량화를 위한 구조)

  • Lim, Hun-Bong;Shin, Moon-Kyun;Yang, Hyun-Ik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.344-348
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    • 2012
  • The knuckle crane design in Korea has been performed by assuming a cantilever beam type structure and numerically analyzing design data and finally improving the stiffness by replacing material. In our study, a complete finite element model of the knuckle crane is constructed and finite element analysis is conducted using Optistruct. Structural optimization to reduce the weight of the knuckle crane is processed by applying maximum loading condition at the largest radius of motion, which is the worst case of loading condition. As the results, existing over stiff design in a knuckle crane is corrected to meet a desired design limit and overall weight is reduced, which eventually leads to a reduction of $CO_2$ emission.

Improving Product Quality through Conflict Management: A Study of Hong Kong ODM Suppliers

  • Lam, Ping-Kit;Chin, Kwai-Sang
    • International Journal of Quality Innovation
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    • v.5 no.2
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    • pp.70-78
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    • 2004
  • Client-supplier collaboration in new product development (NPD) has been a strategy in response to fierce global competition. Traditionally, Hong Kong suppliers collaborate with worldwide clients through original equipment manufacturing (OEM) arrangement in which suppliers manufacture products according to clients' design. In recent years, a growing number of Hong Kong suppliers have transformed to original design manufacturing (ODM) in which they are assigned a design responsibility other than manufacturing products. The ODM arrangement necessitates a close interaction between clients and suppliers, which brings about intense conflict. Conflict has been recognized as an important factor affecting NPD performance including product quality. This paper studies the conflict handling practices of Hong Kong ODM suppliers based on 87 survey data. The results show that the suppliers frequently adopt effective conflict handling practices by which they can develop products of good quality through better design decisions. The results also suggest that the use of ineffective conflict handling behaviors, particularly avoiding, should be reduced for better product quality.

Optimal Design of Dimension of Extrusion Die with Single Stress Ring (단순보강링을 갖는 압출 금형의 치수 최적설계)

  • 안성찬;임용택
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.363-370
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    • 2002
  • In this study, an optimal design technique was investigated for determining appropriate dimensions of components of the die set used in the extrusion process. For this, an axi-symmetric elastic finite element program for the analysis of deformation of the shrink fitted die set was developed with the Lagrange multiplier method to implement the constraint condition of shrink fit of stress ring. By coupling the rigid-viscoplastic analysis of extrusion process by CAMPform and elastic analysis of the die set, the optimization study was made by employing optimization program DOT. Considering the various assembly conditions, optimal design was determined for a single stress ring case. It is construed that the proposed design method can be beneficial for improving the tool life of cold extrusion die set at practice.

Basic Experiment Using Taguchi method for Vertical Wind Turbine with Wind-shield (다구찌 기법을 이용한 윈드실드 수직축 풍력 터빈의 기초 실험 연구)

  • Hong, Cheol-Hyun;Seo, Seong-Ho
    • Journal of Ocean Engineering and Technology
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    • v.25 no.3
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    • pp.85-89
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    • 2011
  • This study aimed to develop a wind turbine system for the domestic wind environments. The Taguchi method was applied to obtain the optimal design for a wind turbine with a wind-shield. The design parameters were defined to look for the shape of the wind turbine. Optimal parameters were determined on the basis of the analyzed level averages of the characteristics. According to the test results to which the optimal parameters were applied, the rpm improved. It was also found that a windshield 3/4 the size contributes to improving the efficiency of existing turbines.