• 제목/요약/키워드: Impeller Shape

검색결과 161건 처리시간 0.024초

저점도 액 통기 교반용 글라스라이닝 홈베이스 임펠러의 최적 형상 (Optimum Geometry of Glass Lined HOMEBASE Impeller for Gas-Liquid System of Low Viscosity Liquid)

  • 고승태
    • Korean Chemical Engineering Research
    • /
    • 제59권4호
    • /
    • pp.542-547
    • /
    • 2021
  • 글라스 라이닝 임펠러는 강산을 포함한 대부분의 화학물질들에 대해 내부식성이 있고, 또한 평활하고 눌어붙지 않는 표면을 가지며 세정이 용이하고 프로세스에 불순물들을 유입하지 않는 강점을 갖고 있다. 글라스 라이닝 HOMEBASE 임펠러는 저점도 유체에서 고점도 유체까지 폭넓은 점도 범위의 액체를 교반할 수 있도록 개발된 다목적형 대형 교반 임펠러이나, 그중에서도 세포 배양이나 효모의 배양, 맥주 발효 솥 등은 저점도 액의 통기 교반에 많이 사용하며, 특히 공기-수계의 통기성 교반에 많이 적용한다. 구조가 간단하면서도 성능 면에서 경쟁력을 갖는 HOMEBASE 임펠러에 대한 글라스 라이닝은 제작상 임펠러와 샤프트의 접합 면적을 가능한 한 작게 할 수 있도록 상하 분할이 필수적이다. 임펠러의 상하 분할은 혼합 성능에는 거의 영향을 미치지 않지만, 통기 성능을 저하하였다. 본 연구에서는 Glass Lined HOMEBASE 임펠러 형상의 최적화를 위해, 상·하부로 분할된 임펠러 사이의 장착각도차와 임펠러 사이의 간격 및 방해판의 개수가 통기 동력에 미치는 영향에 관한 연구를 수행하였다. 상·하부로 분할된 임펠러 사이의 장착각도차와 간격이 통기를 할 때의 동력 Pg와 통기가 없을 때의 동력 P0의 비인 Pg/P0를 저하시킨다는 연구 결과를 통해 Glass Lined HOMEBASE 임펠러 최적 형상과 방해판 조건을 도출하였다.

밀폐된 원통내부에서 회전체의 형상이 회전유동에 미치는 영향에 관한 실험적 연구 (Experimental Study for the Influence of Rotator Shape on the Rotating Flow in a Confined Cylinder)

  • 김유곤;박천수
    • 대한기계학회논문집B
    • /
    • 제26권5호
    • /
    • pp.675-684
    • /
    • 2002
  • Two-dimensional, angle-resolved LDV(Laser Doppler Velocimetry) measurements of the turbulent rotating flow field in a confined cylinder have been performed. The configurations of interest are flows between a rotating upper disk with a rod attached by a disk or impeller($\theta$ = 45$^{\circ}$, 90$^{\circ}$) and a stationary lower disk in a confined cylinder. The mean flow velocity as well as the turbulent intensity of the flow field have been measured. The results show that the flow is strongly dependent on the position of the impellers or the disk, negligibly affected by the Reynolds number in turbulent flow. It is observed that the mixing effect of the axial flow impeller($\theta$ = 45$^{\circ}$) is better than that of the radial flow impeller($\theta$ = 90$^{\circ}$) or a disk.

원심압축기 임펠러의 형상 변화에 따른 저유량 영역에서 발생하는 불안정 유동 평가 (Flow Instability Assessment Occurring in Low Flow Rate Region According to the Change of a Centrifugal Compressor Impeller Shape)

  • 조성휘;김홍집;이명희
    • 한국유체기계학회 논문집
    • /
    • 제19권2호
    • /
    • pp.21-26
    • /
    • 2016
  • The objective of present study is to assess the performance of the first stage compressor in a total 3-stage 5000 HP-level turbo compressor. CFD commercial code, CFX has been used to predict three-dimensional flow characteristics inside of the impeller. Shear Stress Transport (SST) model has been used to simulate turbulent flows through Reynolds-averaged Navier-Stokes (RANS) equations. Grid dependency has been also checked to get optimal grid distribution. Numerical results have been compared with the experimental test results to elucidate performance characteristics of the present compressor. In addition, flow characteristics of the impeller only have been studied for various blade configurations. Angular offset in leading edge of the blade has been selected for the optimal blade design. Performance characteristics in region of low mass flow rate and high pressure ratio between the impeller entrance and exit have been investigated for the selection of optimal blade design. Also, flow instability such as stall phenomena has been studied and anti-stall characteristics have been checked for various blade configurations in the operational window.

심정용 해수펌프 개발을 위한 수치해석 연구 (Numerical Study for Development of Submerged Seawater Lift Pump)

  • 김영주;김영훈;우남섭;권재기
    • 한국해양공학회지
    • /
    • 제25권5호
    • /
    • pp.21-26
    • /
    • 2011
  • Seawater lift pump systems are responsible for maintaining open canal levels to provide the suction flow of circulating water pumps at the set point. The objective of this paper is to design a 2-stage mixed flow pump (for seawater lifting), investigate the new impeller modeling method, and performance improvements of the impeller by using a commercial CFD code. The rotating speed of the impeller is 1,750 rpm with a flow rate of 2,700 m3/h. A finite volume method with a structured mesh and realized k-${\varepsilon}$ turbulent model is used to guarantee a more accurate prediction of turbulent flow in the pump impeller. The performance variables such as the static head, brake horsepower, and efficiency of the mixed flow pump are compared based on changes in the impeller blade shape.

반응표면법을 이용한 원심압축기 임펠러 쉬라우드 형상최적설계 (Optimal Design of Impeller Shroud for Centrifugal Compressor Using Response Surface Method)

  • 강현수;황인주;김윤제
    • 한국유체기계학회 논문집
    • /
    • 제18권4호
    • /
    • pp.43-48
    • /
    • 2015
  • In this study, a method for optimal design of impeller shroud for centrifugal compressor using response surface method (RSM) and multi-objective genetic algorithm (MOGA) was studied. Numerical simulation was conducted using ANSYS CFX with various configurations of shroud. Each of the design parameters was divided into 3 levels. Total 15 design points were planned by central composite design (CCD) method, which is one of the design of experiment (DOE) techniques. Response surfaces based on the results of DOE were used to find the optimal shape of impeller shroud for high aerodynamic performance. The whole process of optimization was conducted using ANSYS Design Xplorer (DX). Results showed that the isentropic efficiency, which is the main performance parameter of the centrifugal compressor, was increased 0.4% through the optimization.

소형 스크류식 원심펌프의 기액 이상류 특성 (Characteristics of a Small Screw-type Centrifugal Pump Operating in Air-Water Two-Phase Flow)

  • 김유택;다나카카즈히로;이영호
    • 한국유체기계학회 논문집
    • /
    • 제2권4호
    • /
    • pp.9-15
    • /
    • 1999
  • A screw-type centrifugal pump was manufactured to carry primarily solids and its impeller had a wide flow passage. However, there was an effect on the flow passage shape on delay of the choke due to entrained air not being clarified yet. Moreover, because its impeller has a particular shape, only few studies have tried to clarify the pump performance and details of internal flow pattern of that pump. For this reason, we carried out the pump performance experiment under air-water two-phase flow condition with different impeller tip clearances, pump rotational speeds and void fractions by using a small screw-type centrifugal pump designed to acquire basic data. In a general centrifugal pump, it was reported that there was a loss of pump head from single-phase flow to the choke due to air entrainment near the best efficiency point being large. However, the loss near the best efficient point in a screw-type centrifugal pump became less than that in a general centrifugal pump.

  • PDF

진공청소기용 원심팬 주위의 유동해석을 통한 성능개선 (THE PERFORMANCE IMPROVEMENT OF VACUUM CLEANER BY ANALYSIS OF THE FLOW AROUND CENTRIFUGAL FAN)

  • 박진우;기민철;박형구
    • 한국전산유체공학회:학술대회논문집
    • /
    • 한국전산유체공학회 2007년도 추계 학술대회논문집
    • /
    • pp.82-87
    • /
    • 2007
  • A cleaner has trouble with too much noise and power consumption. To solve these problems, the investigation for motors, which are the main component of vacuum cleaner, is required. However, it is difficult to analyze the flow by the experimental means because of the high speed of the fan rotation ranging from 30,000 rpm to 50,000 rpm. Moreover it takes much time to perform the numerical simulation for the flow. In this research, it is aimed to analyse the flow through the centrifugal fan which is believed to be a main noise source, by the computational method. The efficiency of the centrifugal fan is affected by friction loss, shock loss and so on. Those losses depend on factors like the velocity of impeller, blade shape and etc. Accordingly, the influence of the shape of impeller on the flow is investigated in this study. The computational analysis was done by changing impeller shapes. The flow around the centrifugal fan is simulated by applying the moving mesh. To verify the validity of the computation results, the air flow rate and the pressure field to the cleaner is compared with the experimental data. All simulations are performed by using commercial code SC/Tetra. The calculated results show good agreement with the experimental ones qualitatively and it is believed to be promising to use computational simulation in the improvement of the vacuum cleaner performance.

  • PDF

LNG 플랜트용 프로판 냉매 압축기 공력설계 및 수치해석 (AERODYNAMIC DESIGN AND NUMERICAL ANALYSIS OF PROPANE REFRIGERANT CENTRIFUGAL COMPRESSOR FOR LNG PLANT)

  • 박주훈;이원석;강경준;신유환;이윤표;김광호;정진택
    • 한국전산유체공학회:학술대회논문집
    • /
    • 한국전산유체공학회 2010년 춘계학술대회논문집
    • /
    • pp.167-173
    • /
    • 2010
  • In this study, flow structure in a three-stage centrifugal compressor for LNG Plant with the refrigerant, Propane, was numerically investigated at the design point of the compressor using a commercial code. Flow characteristics in the passages of impeller and vaneless diffuser were analyzed in detail including velocity vector, Mach number and pressure contours in blade spanwise and meridional plane for each stage. The estimation on the one-dimensional output from the preliminary design and three-dimensional shape of the impeller blade was performed through the flow analysis. The verification for designed compressor was carried out from three-dimensional Navier-Stokes analysis. The results will be used as reference data for a new design of 3-D impeller shape to improve propane refrigerant compressor performance.

  • PDF

허브 형상에 따른 정풍량 환기팬의 유동과 성능특성 (Flow Behavior and Performance Characteristics of Constant Air Volume Fan According to Different Hub Shape)

  • 이호호;최항철;정재구;이윤표;신유환;정진택
    • 한국유체기계학회 논문집
    • /
    • 제15권2호
    • /
    • pp.57-62
    • /
    • 2012
  • The constant air volume flow fan can maintain constant flow rate to the wide range of exit pressure. Therefore, the use of this fan is increasing recently for ventilation of high building. Brushless DC motor is adopted to this fan because that has advantages of compactness and performance. But this type of motor protrude from impeller hub side to fan inlet. The Impeller inlet flow is influenced by size of this obstacle called hub. In this paper, the influence of hub shape on the fan performance characteristics are experimentally and numerically analyzed. CFX 12.0 is used to perform the fan internal flow analysis and numerical results are compared with the experiments. Depending on hub shape, internal loss is generated and the performance and efficiency are reduced. The best performance is occurred around $h/b_1$ = 0.25. The results of this study will be contribute to initial design of constant air volume flow fan development.

기하학적 형상정보와 벡터망을 이용한 임펠러의 5축가공 (5-axis Machining of Impellers using Geometric Shape Information and a Vector Net)

  • 황종대;윤일우
    • 한국기계가공학회지
    • /
    • 제19권3호
    • /
    • pp.63-70
    • /
    • 2020
  • Two rotational motions of the 5-axis machine tool maximize the degree of freedom of the tool axis vector, which improves tool accessibility; however, this lowers feed speed and rigidity, which impairs machining stability. In addition, cutting efficiency is lowered when compared with a flat end mill because typically, the ball-end mill is used when machining by rotational motion. This study increased cutting efficiency by using a corner radius flat end mill during impeller roughing. Furthermore, we proposed a fixed controlled machining of the rotary motion using geometric shape information to improve the feed speed and machining stability. Finally, we proposed a finishing tool path generation method using a vector net to increase the convenience and practicality of tool path generation. To verify its effectiveness, we compared the machining time, shape accuracy, and surface quality of the proposed method and an existing dedicated module.