• Title/Summary/Keyword: Hydrogen Vehicle

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Effects of Sensor Errors in Air Cleaner Testing on the Cleaner Performance Estimation (공기청정기 시험기의 센서신호 오차가 공기청정기 성능 평가에 미치는 영향)

  • CHUNHWAN LEE;MINYOUNG KIM;SUMIN LEE
    • Journal of Hydrogen and New Energy
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    • v.34 no.1
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    • pp.77-82
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    • 2023
  • The fuel cell in fuel cell electric vehicle utilizes oxygen in the atmosphere, which requires the use of an air cleaner system to minimize the intake of harmful pollutants. To estimate the performance of the air cleaner system, the pressure drop between the filter inlet and outlet is used under the rated air flow condition. In this study, the effect of sensor error in this air cleaner testing is experimentally carried out. It is found that the errors of the temperature sensor does not significantly affect the estimation of pressure drop. However, in the case of the pressure sensor, 5% sensor error results in the error of pressure drop estimation by 3%. Therefore, it is recommended that the measurement accuracy of the pressure sensor mounted in test system should be maintained at less than 5%.

Resistance to Hydrogen Embrittlement of Ultra-high Strength Pearlitic Bolt (펄라이트 조직을 갖는 초고강도 볼트의 수소취성 저항성)

  • Ahjeong Lyu;Young-Kook Lee
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.1
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    • pp.15-21
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    • 2023
  • Recently, ultra-high strength bolts have been developed for weight lightening of a vehicle and fuel efficiency. However, some amount of diffusible H is absorbed into the bolt during its manufacturing process so that H embrittlement (HE) often occurs particularly in high strength bolts with a tempered martensitic microstructure. This brings attention to ultra-high strength pearlitic bolts with a high resistance to HE. Therefore, in this study the HE resistance of the 1.6 GPa grade pearlitic bolt was evaluated through tightening tests and slow strain rate tests (SSRTs), and fracture surfaces of failed bolts were comparatively observed. A critical H content for the tightening test turned out to be ~0.23-0.35 mass ppm. The bolt with a diffusible H content of ~0.35 mass ppm was fractured during the tightening test, showing a quasi-cleavage fracture surface, indicating the occurrence of HE. In addition, the bolt underwent premature elastic failure during the SSRT. This implies that the HE resistance of high strength bolts can be evaluated by both tightening test and SSRT.

A Basic Design of Multi Energy Hub Based on Natural Gas Governor Station (가스정압관리소 기반의 복합에너지허브 기본설계)

  • PARK, SOJIN;KIM, HYOUNGTAE;KIM, JINWOOK;KANG, IL-OH;YOO, HYUNSUK;CHOI, KYOUNGSHIK
    • Journal of Hydrogen and New Energy
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    • v.31 no.5
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    • pp.405-410
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    • 2020
  • In this literature, we are introduce a basic design of multi energy hub based on natural gas governor station. Multi energy hub consists of turbo expender generator, phosphoric acid fuel cell, pressure swing adsorption, H2 charging station, utilities and etc. We design a hybrid energy hub system that provides energy using these complex energies, and calculates the amount of electricity that can be produced and the amount of hydrogen charged through the process analysis. TEG and phosphoric acid fuel cell produce 2,290 to 2,380 kW and can supply electricity to 500 houses. In addition, By-product H2 gas is refined to H2 vehicle fuel. This will help maximize the balance of energy demand and supply and improve national energy efficiency by integrating unused decompression energy power generation technology and various power generation/heat source technologies.

Development and Demonstration of 150W Fuel Cell Propulsion System for Unmanned Aerial Vehicle (UAV) (무인항공기용 150W급 연료전지 동력원 개발 및 실증)

  • Yang, Cheol-Nam;Kim, Yang-Do
    • Journal of Hydrogen and New Energy
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    • v.23 no.4
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    • pp.300-309
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    • 2012
  • Long endurance is a key issue in the application of unmanned aerial vehicles. This study presents feasibility test results when fuel cell system as an alternative to the conventional engine is applied for the power of the UAV after the 150W fuel cell system is developed and packaged to the 1/4 scale super cub airplane. Fuel cell system is operated by dead-end method in the anode part and periodically purged to remove the water droplet in flow field during the operation. Oxygen in the air is supplied to the stack by the two air blowers. And fuel cell stack is water cooled by cooling circuit to dissipate the heat generated during the fuel cell operation. Weight balance is considered to integrate the stack and balance of plant (BOP) in package layout. In flight performance test, we demonstrated 4 times standalone take-off and landing. In the laboratory test simulating the flight condition to quantify the energy flow, the system is analyzed in detail. Sankey diagram shows that electric efficiency of the fuel cell system is 39.2%, heat loss 50.1%, parasitic loss 8.96%, and unreacted purged gas 1.67%, respectively compared to the total hydrogen input energy. Feasibility test results show that fuel cell system is high efficient and appropriate for the power of UAV.

Applicability of Fuel Supply System for HCNG Engine (HCNG 엔진용 연료시스템의 적용성 평가)

  • Lee, Sungwon;Lim, Gihun;Park, Cheolwoong;Choi, Young;Kim, Changgi;Lee, Janghee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.146-153
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    • 2013
  • CNG buses has contributed to improve air quality in cities. But it is difficult to meet the next emission regulations such as EURO-VI without the help of additional post-processing device. Hydorgen has higher flame speed and lower combustion temperature that make it thermal efficiency increase with leaner operation. Using hydrogen natural gas blend (HCNG) fuel is promising technology which can reduce $NO_x$ and $CO_2$ emissions for a natural gas vehicle. However, fuel flow rate of HCNG should be increased since hydrogen's energy density per volume is much smaller than natural gas. In the present study, the characteristics of fuel supply system and its applicability were evaluated in a heavy duty natural gas engine. The results showed that the potential of fuel pressure regulator and fuel metering valve had enough capacity with HCNG. Employed mixer did not affect the distribution characteristics of mixture.

A Study on Power Management Strategy for Multi-Power Source Fuel Cell Hybrid Armored Vehicle (다중 동력 연료전지 하이브리드 장갑차량의 동력관리 전략에 관한 연구)

  • An Sang-Jun;Kim Tae-Jin;Lee Kyo Il
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.361-365
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    • 2005
  • Since the fuel cell uses the hydrogen for its fuel. it has no emission and higher efficiency than an internal combustion engine. Also fuel cell is much quieter than engine generator and generates heat much less than engine generator. So it has advantage of Army's 'si lent watch' capability and the ability to operate undetected by the enemy. The fuel cell hybrid system combines a fuel cell power system with an ESS. The ESS (e.g., batteries or ultracapacitors) reduces the fuel cell's peak power and transient response requirements. It allows the fuel cell to operate more efficiently and recovery of vehicle energy during deceleration. The battery has high energy density, so it has the advantage regarding driving distance. However, it has a disadvantage considering dynamic characteristic because of low power density. One other hand. the ultracapacitor has higher power density, so it can handle sudden change or discharge of required power. Yet. it has lower energy density. so it will be bigger and heavier than the battery when it has the same energy. This paper proposes the power management strategy for multi-power source fuel cell hybrid system. which is applied with the merits of both battery and ultra capacitor by using both of them simultaneous.

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Evaluation about Dielectric Property of Heat Transfer Fluids for Fuel Cell Vehicle using Cylindrical Multi-Terminal Capacitive-Conductive Sensor (원통형 다전극식 정전용량-전기전도도 센서를 이용한 연료전지 차량용 냉각수의 유전특성 평가)

  • Kim, Jae-Hoon;Kim, Ju-Han;Kim, Yoon-Hyung;Choi, Kang-Wal;Han, Sang-Ok;Yong, Gee-Joong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.6
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    • pp.1087-1094
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    • 2010
  • We have developed a cylindrical multi-terminal capacitive-conductive sensor that could be attached to the internal surface of cooling system pipe to evaluate capacitance and conductivity of heat transfer fluid. It was used as measuring system to diagnose insulating condition, by which was kept a insulating resistance of inner stack and at the same time was cooled electrochemical heat of reaction of FCEV(fuel cell electric vehicle) stack that used a compressed hydrogen gas reacting with oxygen in accordance with variation on thermal degradation of nonconductive heat transfer fluid. Also to assess diagnosis characteristics of heat transfer fluid, i.e. coolant, we have performed accelerated aging test using developed sensor attached to cooling system. Consequently, it was measured dielectric and electric resistance of coolant to estimate and analyse for dielectric properties by degradation condition.

In-Flight and Numerical Drag Prediction of a Small Electric Aerial Vehicle (비행시험과 전산해석을 통한 소형무인기 항력 예측)

  • Jin, Won-Jin;Lee, Yung-Gyo
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.23 no.2
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    • pp.51-56
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    • 2015
  • This paper presents the procedure of drag prediction for EAV-1, based on a numerical analysis correlated to an in-flight test. EAV-1, developed by Korea Aerospace Research Institute, is a small-sized UAV to test a hydrogen-fuel cell power system. The long-endurance test flight of 4.5 hours provides numerous in-flight data. The thrust and drag of EAV-1 during the flight test are estimated based on the wind-tunnel test results for EAV-1's propeller performance. In addition, the CFD analysis using a commercial Navier-Stokes code is carried out for the full-scale EAV-1. The computational result suggests that the initial CFD analysis substantially under-predicts the in-flight drag in that the discrepancy is up to 27.6%. Therefore, additional investigation for more accurate drag prediction is performed; the effect of propeller slipstream is included in the CFD analysis through "fan disk" modelling. Also, the additional drag from airplane trim and load factor that actually exists during the flight test in a circular path is considered. These supplemental analyses for drag prediction turn out to be effective since the drag discrepancy reduces to 2.3%.

Development of A Simulation Environment for An Efficient Combined Control Methodology of Fuel Cell Hybrid Electric Vehicles (연료전지 자동차 시스템의 효율적인 연계운전방법 개발을 위한 시뮬레이션 환경 구축)

  • Lee, Nam-Su;Shim, Seong-Yong;Ahn, Hyun-Sik;Kim, Do-Hyun;Seong, Yeong-Rak;Oh, Ha-Ryoung
    • Proceedings of the KIEE Conference
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    • 2004.07d
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    • pp.2367-2369
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    • 2004
  • It is well known that an indirect methanol based fuel cell system imposes a performance limitation on the fuel cell electric vehicle (FCEV) due to the reformer lag. An optional battery system can be used together with fuel cell to improve this performance limitation and it is called a fuel cell hybrid electric vehicle (FCHEV) this paper first describes the configuration of FCHEV with explanation of the energy flow between subsystems. Mathematical modeling of each subsystem such as a fuel cell system, a battery system, a driving motor with the transmission are formulated and coded using Matlab/simulink software. It is illustrated by simulation results that fuel cell modeling yields appropriate stack voltage in order to get the required current quantity with varying hydrogen flow.

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Freeze Drying Process and Pore Structure Characteristics of Porous Cu with Various Sublimable Vehicles (다양한 동결제를 이용하여 동결건조 공정으로 제조한 Cu 다공체의 기공구조 특성)

  • Lee, Gyuhwi;Oh, Sung-Tag;Suk, Myung-Jin;Jeong, Young-Keun
    • Journal of Powder Materials
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    • v.27 no.3
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    • pp.198-202
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    • 2020
  • The effect of sublimable vehicles on the pore structure of Cu fabricated by freeze drying is investigated. The 5 vol% CuO-dispersed slurries with camphene and various camphor-naphthalene compositions are frozen in a Teflon mold at -25℃, followed by sublimation at room temperature. After hydrogen reduction at 300℃ and sintering at 600 ℃, the green bodies of CuO are completely converted to Cu with various pore structures. The sintered samples prepared using CuO/camphene slurries show large pores that are aligned parallel to the sublimable vehicle growth direction. In addition, a dense microstructure is observed in the bottom section of the specimen where the solidification heat was released, owing to the difference in the solidification behavior of the camphene crystals. The porous Cu shows different pore structures, such as dendritic, rod-like, and plate shaped, depending on the composition of the camphornaphthalene system. The change in pore structure is explained by the crystal growth behavior of primary camphor and eutectic and primary naphthalene.