• Title/Summary/Keyword: Hydraulic test pressure

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Development the Test System of Impact Energy Using the Pressure Variation in Closed Vessel for Hydraulic Breaker (밀폐용기내 압력변화를 이용한 유압식 브레이커의 타격에너지 시험법 개발)

  • Lee, Geun-Ho;Lee, Yong-Beom;Lee, Gi-Yong
    • 연구논문집
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    • s.32
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    • pp.45-53
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    • 2002
  • Hydraulic breaker attached excavator generally used for the destroying and disassembling of buildings, crashing road pavement, breaking rocks at quarry and etc. The developed breaker are determined their own destructive force and number of impact by the input hydraulic flow rate and pressure than the operating conditions, In this study, the characteristics of pressure variation in closed vessel is invested for testing the impact energy of hydraulic breaker. To test the impact energy, the test system is designed as a mechanism consisted with a hydraulic cylinder, main base, pressure sensor, LVDT, data acquisition system and etc.. The developed test system is applied to measure the impact energy for hydraulic breaker. The proposed testing method could be applied for conventional impact test and the control system evaluation for hydraulic breakers.

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A Study on the Pulsation Pressure Reduction for the Hydraulic System of Medium-Large Excavator (중대형 굴삭기 유압시스템의 압력 맥동 저감 연구)

  • Kim, Young-Hyun;Joo, Won-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.421-426
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    • 2010
  • With hydraulic noise test facility, a variety of tests were performed to investigate the pulsation pressure generation mechanism and its transmission characteristics and to derive the noise control methodology. Many experiments were carried out by changing average pressure, flow rate, pump speed, hose length and MCV spool condition. From the test results, the correlations between pulsation pressure and other design parameters, such as static pressure, flow rate and MCV spool opening area and length of hose, were found out. And also each contribution factors were evaluated from the regression analysis. By changing hose length, the pulsation pressure resonance phenomenon was investigated. In order to find out the pulsation pressure reduction measures pulsation pressure analysis, such as pulsation pressure of hydraulic pump itself and pulsation pressure of hydraulic system, by using AMESim were studied. In addition hydraulic silencer was developed based on the Helmholtz resonator. And its performance was evaluated by installing the silencer at the excavator.

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The study on the hydraulic pressure reduction of drainage shield tunnel using model test and field instrumentation (모형실험 및 현장계측을 통한 배수형 쉴드터널의 작용수압 저감 평가)

  • Kim, Dong-Min;Ma, Sang-Joon;Lee, Young-Sub
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.4
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    • pp.429-440
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    • 2015
  • In this study, model test equipment was developed to evaluate the hydraulic pressure reduction in appling the drainage shield tunnel and the model test for hydraulic pressure difference was performed in case of drainage and undrained conditions. In the result of model test, increase ratio of pore water pressure was decreased in drainage condition and total stress in drainage condition was smaller than that in undrained condition, so the hydraulic pressure was reduced by the groundwater inflow into the model tunnel. In the result of field instrumentation, the hydraulic pressure in the back ground of shield tunnel was small by 11~22% in comparison with the calculated hydraulic pressure ($r_w{\cdot}H$) in same groundwater level. In the result of model test and field instrumentation, it was appeared in drainage and undrained conditions that the difference between the theoretical hydraulic pressure and the real hydraulic pressure. It shows that it is possible to apply the reduced hydraulic pressure in applying the drainage shield tunnel and to reduce the segment section due to hydraulic pressure reduction.

Development of Automation System of Water-Hydraulic and Leakage Test for Pressure Vessel (압력용기 수압 및 기밀시험 자동화 시스템 개발)

  • 이원희;김동수;이승현;김광영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1672-1675
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    • 2003
  • In this study, we developed full automation test system for pressure vessel. This pressure vessel containing oxygen, nitrogen and carbon is widely used in industrial field. The test items of pressure vessel are divided into three branches which is weight measurement, water-hydraulic, and leakage test. After leakage test is completed, cleaning and dry progress is carried out. And control system is consist of three controller which is PLC, monitoring system and database system. PLC is control all of system. Monitoring system measures weight, pressure, flow etc and display to all conditions. Database system stores tested data. we design system to control all test modules in communication by a second period with three control modules. Finally, we verified this system by field test.

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Development of an automated system for water-hydraulic and leakage test of pressure vessels

  • Kim, Dong-Soo;Lee, Won-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.55-59
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    • 2004
  • This study developed a fully automated test system for pressure vessels, containing such as oxygen, nitrogen, which is widely used in many industries. The pressure vessel test has three major parts including weight measurement test, water-hydraulic test and leakage test followed by cleaning and drying. The control system for these tests consists of three parts: a PLC, a monitoring system and a database management system. The PLC oversees overall control of test machines, while the monitoring system measures and displays weight, pressure, flow etc. for every situations, and the database management system stores test data. These three modules are designed to communicate with one another at 1 Hz frequency alerting problematic situations to the operator. The system has gone through actual field tests for verification of performances.

A Study on the Pressure Pulsation Reduction for a Hydraulic Clutch Operating System (유압식 클러치 조작기구의 압력맥동저감에 대한 연구)

  • Lee, Choon-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.4
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    • pp.93-99
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    • 2008
  • The clutch is a subcomponent of the transmission that is designed to engage and disengage power flow between the engine and the transmission. Recently, the engine power of automobile has been continuously increased because of customer's demand for the bigger one. As the engine power is increased, the vibration transmitted to the hydraulic clutch operating system has been increased. Therefore the demand for the reduction of clutch pedal vibration during the operation of the clutch system has been increased. This paper describes the pressure pulsation reduction characteristics of the damper cylinder which is applied to the hydraulic clutch operating system. And the purpose of this study is to confirm the availability of a simulation model and investigating the test results of hydraulic clutch operating system. The test results are compared with the simulation results. Therefore it may be concluded that the simulation model and test results will be very useful f3r the design of hydraulic clutch damper cylinder.

Estimating of water pressure to avoid hydraulic fracturing in water pressure test

  • Amnieh, Hassan Bakhshandeh;Masoudi, Majid
    • Computers and Concrete
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    • v.19 no.2
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    • pp.171-177
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    • 2017
  • Water pressure test operation is used before the grouting to determine the rate of penetrability, the necessity and estimations related to grouting, by the penetration of water into the borehole. One of the parameters which have the highest effect is pressure of water penetration since the application of excessive pressure causes the hydraulic fracture to occur in the rock mass, and on the other hand, it must not be so small that prevents from seeing mechanical weaknesses and the rate of permeability. Mathematical modeling is used for the first time in this study to determine the optimum pressure. Thus, the joints that exist in the rock mass are simulated using cylindrical shell model. The joint surroundings are also modeled through Pasternak environment. To obtain equations governing the joints and the surroundings, energy method is used accompanied by Hamilton principle and an analytical solution method is used to obtain the maximum pressure. In order to validate the modeling, the pressure values obtained by the model were used in the sites of Seymareh and Aghbolagh dams and the relative error rates were measured considering the differences between calculated and actual pressures. Modeling in the sections of Seymareh dam showed 4.75, 3.93, 4.8 percent error rates and in the sections of Aghbolagh dam it rendered the values of 22.43, 5.22, 2.6 percent. The results indicate that this modeling can be used to estimate the amount of pressure for hydraulic fracture in water pressure test, to predict it and to prevent it.

Life Prediction of High Pressure Hydraulic Hose Assemblies by the Impulse Test

  • KIM, Hyoung-Eui;LEE, Yong-Bum;Kwon, Young-Il
    • Corrosion Science and Technology
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    • v.3 no.5
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    • pp.209-215
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    • 2004
  • Flexible hydraulic hose assembly that consists of hose and joints is used widely on various construction heavy equipments, agricultural machines, motor vehicles, and industrial heavy machines that require flexibility on hydraulic pipelines. It is classified by the maximum usage pressure which is determined by the winding layers of coiling steel wire and the inner diameter of the hoses. In this paper, we designed and performed an accelerated life test for assessing the reliability of a flexible hydraulic hose assembly. In the proposed accelerated life test, typical impulse pressure testing method is applied with the half omega flexing operation to simulate the practical flexing motion of the hose assembly.

A Study on the Pulsation Pressure Reduction for the Hydraulic System of Medium-large Excavator (중대형 굴삭기 유압시스템의 압력 맥동 저감 연구)

  • Kim, Young-Hyun;Joo, Won-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.1
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    • pp.18-23
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    • 2011
  • With hydraulic noise test facility, a variety of tests were performed to investigate the pulsation pressure generation mechanism and its transmission characteristics and to derive the noise control methodology. Many experiments were carried out by changing average pressure, flow rate, pump speed, hose length and MCV spool condition. From the test results, the correlations between pulsation pressure and other design parameters, such as static pressure, flow rate and MCV spool opening area and length of hose, were found out. And also each contribution factors were evaluated from the regression analysis. By changing hose length, the pulsation pressure resonance phenomenon was investigated. In order to find out the pulsation pressure reduction measures pulsation pressure analysis, such as pulsation pressure of hydraulic pump itself and pulsation pressure of hydraulic system, by using AMESim were studied. In addition hydraulic silencer was developed based on the Helmholtz resonator. And its performance was evaluated by installing the silencer at the excavator.

Accelerated Life Test Model for Life Prediction of Piston Assemblies in Hydraulic Pump and Motor (유압펌프 및 모터 피스톤 조립체의 수명예측을 위한 가속실험 모델)

  • Lee Y.B.;Kim H.E.;Yoo Y.C.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.4
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    • pp.14-22
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    • 2005
  • The safety factor of hydraulic piston pumps & motors due to high pressurization, high speedization and low weight/volume realization to enhance the output density shows a tendency to decrease. Therefore more effective test methods are necessary to predict the exact life. The failure of hydraulic pumps & motors operating in high pressure and high speed mainly occurs in piston-shoe assemblies, and the major failure mode is wearout of the shoe surface. The sensitive parameters in the endurance life test are speed, pressure and temperature, and the failure production increases in proportion to the operating time. In this research, the authors propose the combined accelerated life test model using the analysis method of the combined accelerated life test results of piston-shoe assemblies by applying simultaneously high speed, high pressure and high temperature in accordance with variation of speed, pressure and temperature to reduce the life test time.

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