• Title/Summary/Keyword: Hydraulic rock drill

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Impact performance for high frequency hydraulic rock drill drifter with sleeve valve

  • Guo, Yong;Yang, Shu Yi;Liu, De Shun;Zhang, Long Yan;Chen, Jian Wen
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.1
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    • pp.39-46
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    • 2016
  • A high frequency hydraulic rock drill drifter with sleeve valve is developed to use on arm of excavator. In order to ensure optimal working parameters of impact system for the new hydraulic rock drill drifter controlled by sleeve valve, the performance test system is built using the arm and the hydraulic source of excavator. The evaluation indexes are gained through measurement of working pressure, supply oil flow and stress wave. The relations of working parameters to impact system performance are analyzed. The result demonstrates that the maximum impact energy of the drill drifter is 98.34J with impact frequency of 71HZ. Optimal pressure of YZ45 rock drill is 12.8 MPa-13.6MPa, in which the energy efficiency reaches above 58.6%, and feature moment of energy distribution is more than 0.650.

Experimental Evaluation of Percussion Performance for Rock-Drill Drifter

  • Seo, Jaho;Park, Jin-Sun;Kim, Heungsub;Noh, Dae Kyung
    • Journal of Biosystems Engineering
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    • v.40 no.1
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    • pp.1-9
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    • 2015
  • Purpose: The objective of this study was to understand the operating mechanism of the rock-drill drifter, to explain how to setup an experimental test system and measure the strain of the drifter's rod, and to evaluate the drifter's performance with respect to the impact energy and blow frequency. Methods: The structure of the rock-drill drifter and its operating principle regarding the impact process were analyzed. Static calibration was carried out to calculate the correction factor using a drifter rod as the first step of the experimental test. The impact energy and blow frequency were then calculated based on strain measurements of the drifter's rod. Results: Experimental results showed that the tested drifter elicited a blow frequency of 3330 BPM (Blows Per Minute) and generated impact energy of 170 J/blow. This indicates that the drifter elicits a higher percussion speed and results in a lower impact energy compared to the hydraulic breaker at the same input power. Conclusions: The study proposed methodologies that deal with the experimental setup and the evaluation of the performance of the rock-drill drifter. These methodologies can be extensively used for validating and improving the percussion performance of the drilling equipment.

Analysis of Drifter's Critical Performance Factors Using Its Hydraulic Analysis Model (드리프터 유압 해석모델을 활용한 성능격차 유발 인자 접근 사례)

  • Noh, Dae-Kyung;Seo, Jaho;Park, Jin-Sun;Park, James;Jang, Joo-Sup
    • Journal of the Korea Society for Simulation
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    • v.23 no.3
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    • pp.33-40
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    • 2014
  • Drifter is equipment which is hard to localize. Performance of prototype hasn't performed well compared to product of leading companies even though advanced foreign firm's product were dead copied. This study shows cases of approaching the factor which produces performance gap through drifter hydraulic analysis model which is core component of rock drill. Progression of procedure is following. 1) Securing reliability of the analysis model by comparing impact test result with analysis result. 2) Drawing a graph which indicates performance gap between prototype and drifter of advanced foreign firm by using analysis model. 3) Approaching the factor which produces performance gap with analysing variable of the analysis model. Software used for this analysis is SimulationX.

Prediction of Geological Condition Ahead of Tunnel Face Using Hydraulic Drilling Data (유압 천공데이터를 이용한 터널 굴진면 전방 지질상태 예측)

  • Kim, Kwang-Yeom;Kim, Chang-Yong;Kim, Kwang-Sik;Yim, Sung-Bin;Seo, Kyoung-Won
    • The Journal of Engineering Geology
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    • v.19 no.4
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    • pp.483-492
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    • 2009
  • During construction of a tunnel and underground structure, it is very important to acquire accurate information of the rock mass will be excavated. In this study, the drill monitoring method was applied for rapid prediction of geological condition ahead of the tunnel face. Mechanical data(speed, torque and feed pressure) from drilling process using a hydraulic drilling machine were analyzed to assess rock mass characteristics. Rock mass information acquired during excavation from drilling monitoring were compared with results from horizontal boring and tunnel seismic profiling(TSP). As the result, the drilling monitoring method is useful to assess rock mass condition such as geological structures and physical properties ahead of the tunnel face.

Assessment of Hydraulic Drilling Data on Homogeneous Rock Mass (균질암반에서의 유압식 천공데이터 평가)

  • Kim, Kwang-Yeom;Kim, Chang-Yong;Kim, Kwang-Sik
    • Tunnel and Underground Space
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    • v.18 no.6
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    • pp.480-490
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    • 2008
  • The drilling monitoring is a technique to assess rock mass properties by analyzing the mechanical quantities measured by drilling process. Since drilling survey can be conducted on real-time-basis for excavating blast holes or rockbolt holes, it may enables fast and quantitative prediction and evaluation of rock mass. Though a number of studies have been conducted on the drilling data, the selection of drilling parameters and numerical quantification of mechanical quantities or rock mass have not been well established yet. In this study, drilling tests were conducted with homogeneous rock specimen to identify drilling parameters and the relation of the drilling data. As a result, it is verified that above all drilling parameters, the percussion was the most important factor on the excavatability of hydraulic drilling.

Prediction of Rock Mass Strength Ahead of Tunnel Face Using Hydraulic Drilling Data (천공데이터를 이용한 터널 굴진면 전방 암반강도 예측)

  • Kim, Kwang-Yeom;Kim, Sung-Kwon;Kim, Chang-Yong;Kim, Kwang-Sik
    • Tunnel and Underground Space
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    • v.19 no.6
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    • pp.479-489
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    • 2009
  • Appropriate investigation of ground condition near excavation face in tunnelling is an inevitable process for safe and economical construction. In this study mechanical parameters from drilling process for blasting were investigated for the purpose of predicting the ground condition, especially rock mass strength, ahead of tunnel face. Rock mass strength is one of the most important factors for classification of rock mass and making a decision of support type in underground construction. Several rock specimens which are considered homogeneous and having different strength values respectively were tested by hydraulic drill machines generally used. As a result, penetration rate is fairly related with rock mass strength among drilling parameters. It is also found that penetration rate increases along with the higher impact pressure even under same rock strength condition. It is finally suggested that new prediction method for rock mass strength using percussive pressure and penetration rate during drilling work can be utilized well in construction site.

In-situ Rock Stress Measurement at the Water Tunnel Sites in the OO Oil Storage Facility with Hydraulic Fracturing Method (수압파쇄법을 이용한 OO 원유비축시설 내 수벽 터널에서의 초기응력 측정)

  • Bae, Seong-Ho;Kim, Jae-Min;Kim, Jang-Soon;Lee, Young-Ho
    • Tunnel and Underground Space
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    • v.18 no.1
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    • pp.80-89
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    • 2008
  • The influence of in-situ rock stress on the stability of an underground rock structure increases as the construction depth become deeper and the scale of a rock structure become larger. In general, hydraulic fracturing stress measurement has been performed in the surface boreholes of the target area at the design stage of an underground structure. However, for some areas where the high horizontal stresses were observed or where the overstressed conditions caused by topographical and geological factors are expected, it is desirable to conduct additional in-situ stress measurement in the underground construction site to obtain more detailed stress information for ensuring the stability of a rock structure and the propriety of current design. The study area was a construction site for the additional underground oil storage facility located in the south-east part of OO city, Jeollanam-do. Previous detailed site investigation prior to the design of underground structures revealed that the excessive horizontal stress field with the horizontal stress ratio(K) greater than 3.0 was observed in the construction area. In this study, a total of 13 hydraulic fracturing stress measurements was conducted in two boreholes drill from the two water tunnel sites in the study area. The investigation zone was from 180 m to 300 m in depth from the surface and all of the fracture tracing works were carried out by acoustic televiewer scanning. For some testing intervals at more than 200 m ind depth from surface, the high horizontal stress components the horizontal stress ratio(K) greater than 2.50 were observed. And the overall investigation results showed a good agreement with the previously performed test.

The Theory of Load Estimation Method and Case Study of Hydraulic Breaker for Rock Drilling (진동기반 하중 추정기법의 이론 및 암반 천공용 유압 브레이커 적용사례)

  • Kim, Dae-ji;Cho, Jung-Woo;Oh, Joo-Young;Chung, Jintai;Song, Changheon
    • Tunnel and Underground Space
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    • v.29 no.3
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    • pp.135-147
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    • 2019
  • This paper introduced a impact load estimation method by examining vibration transfer path analysis (TPA). The theoretical background and the load quantification procedure are explained, and a case study of hydraulic breaker is reported. We explained the merits and limitations of the load estimation method of TPA, and improvement method was suggested through case analyses of drilling equipment. The necessity of R&D of load-estimation technology was discussed. A new strategy for developing new techniques for impact load measurement was proposed.