• Title/Summary/Keyword: Hydraulic machine

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Hydrodynamic Calculation of Two-stage Weis-Fogh Type Water Turbine (2단 직렬 Weis-Fogh형 수차의 유체역학적 특성계산)

  • Ro, Ki Deok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.11
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    • pp.709-717
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    • 2017
  • In this study, a model of two-stage Weis-Fogh type water turbine model is proposed, the hydrodynamic characteristics of this water turbine model are calculated by the advanced vortex method. The basic conditions and the motion of each wing are the same as that of the single-stage model previously proposed by the same author. The two wings (NACA0010 airfoils) and both channel walls are approximated by source and vortex panels, and free vortices are introduced from the body surfaces. The distance between the front wing axis and the rear wing axis, and the phase difference between the motion of the two wings, which is in phase and out of phase are set as the calculation parameters. For each case, the unsteady flow fields, pressure fields, force coefficients, and efficiency of the two wings are calculated, and the hydrodynamic characteristics of the proposed water turbine model are discussed.

Visualization of Flow Field of Weis-Fogh Type Water Turbine Using the PIV (PIV를 이용한 Weis-Fogh형 수차의 유동장 가시화)

  • Ro, Ki Deok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.3
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    • pp.191-197
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    • 2017
  • In this study, the visualization of the unsteady flow field of a Weis-Fogh-type water turbine was investigated using particle-image velocimetry. The visualization experiments were performed in a parameter range that provided relatively high-efficiency wing conditions, that is, at a wing opening angle ${\alpha}=40^{\circ}$ and at a velocity ratio of the uniform flow to the moving wing U/V = 1.5~2.5. The flow fields at the opening, translational, and closing stages were investigated for each experimental parameter. In the opening stage, the fluid was drawn in between the wing and wall at a velocity that increased with an increase in the opening angle and velocity ratio. In the translational stage, the fluid on the pressure face of the wing moved in the direction of the wing motion, and the boundary layer at the back face of the wing was the thinnest and had a velocity ratio of 2.0. In the closing stage, the fluid between the wing and wall was jetted at a velocity that increased as the opening angle decreased; however, the velocity was independent of the velocity ratio.

Performance Improvement of Pneumatic Artificial Muscle Manipulators Using Magneto-Rheological Brake

  • Ahn, Kyoung-Kwan;Cong Thanh, TU Diep;Ahn, Young-Kong
    • Journal of Mechanical Science and Technology
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    • v.19 no.3
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    • pp.778-791
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    • 2005
  • A novel pneumatic artificial muscle actuator (PAM actuator), which has achieved increased popularity to provide the advantages such as high strength and high power/weight ratio, low cost, compactness, ease of maintenance, cleanliness, readily available and cheap power source, inherent safety and mobility assistance to humans performing tasks, has been regarded during the recent decades as an interesting alternative to hydraulic and electric actuators. However, some limitations still exist, such as the air compressibility and the lack of damping ability of the actuator bring the dynamic delay of the pressure response and cause the oscillatory motion. Then it is not easy to realize the performance of transient response of pneumatic artificial muscle manipulator (PAM manipulator) due to the changes in the external inertia load with high speed. In order to realize satisfactory control performance, a variable damper-Magneto­Rheological Brake (MRB), is equipped to the joint of the manipulator. Superb mixture of conventional PID controller and a phase plane switching control method brings us a novel controller. This proposed controller is appropriate for a kind of plants with nonlinearity, uncertainties and disturbances. The experiments were carried out in practical PAM manipulator and the effectiveness of the proposed control algorithm was demonstrated through experiments, which had proved that the stability of the manipulator can be improved greatly in a high gain control by using MRB with phase plane switching control method and without regard for the changes of external inertia loads.

Development of a Wireless Control System for Rice Transplanter of Walking Type(II) -Field Test of the Experimental Machine- (보행(步行) 이앙기(移秧機)를 위(爲)한 무선자동제어(無線自動制御) 시스템의 개발(開發)(II) -공시기(供試機)의 포장실험(圃場實驗)-)

  • Kim, C.S.;Choi, K.H.;Min, Y.B.;Kim, S.T.
    • Journal of Biosystems Engineering
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    • v.17 no.3
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    • pp.213-222
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    • 1992
  • To develop the wireless remote opreating system of walking rice transplanter, this study was carried out for manufacturing the wireless remote control system acting upon the transplanter. The first report of this study contained about the construction and operating method of a developed remote control system for 2-row walking type transplanter. It is the second report about the field test for an experimental transplanter being attached a wireless control system and for a conventional transplanter. The test was executed to investigate the characteristics of velocity, rectilinearity, turning time, interval of roots and of rows, and field capacity in accordance with various engine speeds for an experimental transplanter. The measurements of this test were compared with those of the conventional transplanter. The obtained results were as follows : 1. The operating velocity of the experimental transplanter was faster than the conventional one when the high speed range of the engine but the variances were very large. 2. The rectilinearity, interval of raws and of roots, and the turning time of the experimental transplanter was inferior to the conventional one at some speed ranges of the engine. 3. Field capacity of the experimental transplanter was superior to the conventional one at high speed of the engine. 4. There were some disadvantages for the experimental transplanter to operate, because it was constructed without any aid devices, such as float and hydraulic system for instance. But if the remote control system of this study equip at the modern walking transplanter, it will be improved and utilized without defects which was revealed from this test.

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Fracture Mechanics Analysis of the Weldment in Pulley for Belt Conveyor (컨베이어용 풀리의 용접부위에 관한 파괴역학 설계기술 개발)

  • Han, Seung-U;Lee, Hak-Ju;U, Chang-Su;Lee, Sang-Rok
    • 연구논문집
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    • s.23
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    • pp.127-140
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    • 1993
  • The drive pulley, which is employed for loading and unloading raw materials in a steel mill, is usually manufactured by use of various welding processes. In this study the weldment in the pulley, in which TIG and $CO_2$ welding processes are used, has been analyzed from view point of fracture mechanics. Fracture toughness tests have been performed according to ASTM E813. A servo-hydraulic testing machine (10kN) has been employed. Also the crack propagation tests (Mode I) have been performed with compact tension specimen in compliance with ASTM E647. To predict the critical crack size in the weldment, finite element stress analysis for the drive pulley under real operating conditions have been performed. In addition, the residual stresses at the weldment and in heat-affected zone have been obtained by hole drilling method. The planar critical crack size have been predicted for the drive pulley by considering the stress analysis results and the residual stresses due to welding process. For the drive pulley considered in this study, it has been concluded that the most important factor in determining the critical crack size is the welding residual stress in the transverse direction. Also the effect of stress concentration at the root of the weldment have been noticeable. For the planar crack, the fatigue crack growth life from an initial crack size of 2mm to the critical crack size obtained as in the above have been predicted. The predicted lives were between 55, 900 and 72, 000 cycles depending on the shape of the elliptical crack. The predicted lives were in fairly good agreement for the drive pulley considered in this study.

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Study on the Load-Carrying Capacity of Finite-Width Slider Bearing with Wavy Surface (표면웨이브가 존재하는 유한폭 슬라이더 베어링의 지지하중 특성에 관한 연구)

  • Shin, Jung-Hun;Lee, Gi-Chun;Park, Jong-Won;Kang, Bo-Sik;Kim, Kyung Woong
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.13-18
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    • 2013
  • Slider bearing is a widely used load-carrying element in the industry. While a large number of studies have investigated the effect of overall surface curvature, very few have considered sinusoidal surface. Recently, consideration of surface roughness/waviness or intentional wave design has been identified as an important issue in the manufacture of hard disk driver, mechanical seal, hydraulic machine, and etc. This study investigated the load-carrying capacity of a finite-width slider bearing with a wavy surface. Film thickness ratios, length-width ratio, ambient pressure, amplitude, and partial distribution were selected as the simulation parameters. The calculation results showed that the load-carrying capacity rapidly varied at small film thickness ratio, but the waviness near the area of minimum film thickness made much more influence with an increase in film thickness ratio. As the length-width ratio of bearing was increased, ambient pressure became more influential at small film thickness ratios. Furthermore a particular partial distribution of the wavy area led to higher load-carrying capacity than did the whole distribution. Consequently, the results of this study are expected to be of use in surface micro-machining of finite-width slider bearings.

Effect of creep-fatigue interaction on high temperature low cycle fatigue strength and fracture behavior of STS 316 stainless steels (STS 316鋼 의 高溫低사이클 疲勞强度 와 破壞擧動 에 미치는 크리이프 - 疲勞 相互作용 의 影響)

  • 오세욱;이규용;김중완;문무경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.2
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    • pp.140-149
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    • 1985
  • Fully reversed push-pull low cycle fatigue tests under strain control of trapezoid cyclic mode have been conducted in air at temperature of 550.deg. C and with frequency of 0.5 cpm on the domestic stainless steel STS 316 after solution treatment for 1 hour at 1100.deg. C. As an experimental equipment for high temperature fatigue tests, an electric servo-hydraulic fatigue machine(Instron model 1350) was used. This paper presents the effects of creep hold time and plastic strain range on push-pull high temperature low cycle fatigue life and fracture behavior. The fracture surfaces were observed by means of the scanning electron microscope. The results are as follows. (1) The fatigue life decreases with increase of the plastic strain range equal hold time and also decreases as the hold time is getting longer. (2) The frequency modified damage function can predict fatigue life by incorporating a variation of Coffin's frequency modified approach into damage function. (3) The ratios of creep damage and fatigue damage can be calculated by using he linear accumulation damage concept and the ratio of creep damage increases as the hold time is getting longer. (4) At the creep hold time of 5 minutes and the strain range of 2.0%, the fracture mode was intergranular fracture and striations were hardly observed. In this case, the intergranular cracking was originated in void type('.gamma.' type) cracking.

Role of Post Weld Treatment Methods in the Improvement of Fatigue Life for T-type Welded Structures Made by SM 50A Steel (SM 50A 강으로 제작된 T-형 용접형상의 용접후처리 방법이 피로수명 증가에 작용하는 역할)

  • Han, Chang-Wan;Lee, Jae-Hoon;Song, Jun-Hyouk;Lee, Hyun-Woo;Park, Seong-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.307-312
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    • 2012
  • This study aims to investigate the effect of the post weld treatments on the fatigue life of T-type welded structure made by a SM50A steel material, generally used for excavators, because changes in the geometry, material and surface properties of welded regions affect the fatigue life of welded structures. T-type test specimens were prepared by the CO2 welding of rolled steel plates (SM50A steel) with a thickness of 10 mm at a welding speed of 30 cm/min and these Ttype welded specimens were further treated by UIT (Ultrasonic Impact Treatment) and/or toegrinding post welding treatment methods. In order to investigate improvements on the fatigue life of the samples. 3-point bending fatigue tests were conducted with a stress ratio of R=0.1 under a cyclic loading environment at a frequency of 5 Hz, via a hydraulic fatigue testing machine (${\pm}100\;kN$, MTS 809). The tests were performed at room temperature. The fatigue life of UIT specimens was approximately 25 times longer than that of as-welded specimens at a stress amplitude of 281 MPa, while toe-grinding specimens exhibited 4.15 times longer fatigue life. The current results could provide important guidelines to determine the proper post weld treatment methodologies of T-type welded parts for excavators with a satisfactory fatigue life although under severe operating conditions.

The Effects of the Microstructures on the Fatigue Crack Propagation Behaviors of Cast Irons (주철의 피로전파거동에 미치는 미세조직의 영향)

  • Kim, Sug-Won;Park, Jin-Sung;Lee, Hyung-Chul;Kim, Dong-Keun;Woo, Kee-Do
    • Journal of Korea Foundry Society
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    • v.25 no.1
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    • pp.16-22
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    • 2005
  • This study aims to investigate the effects of the microstructures and nodule type on the fatigue characteristics of cast iron. Fatigue tests were carried out in tension-tension mode using a servo-hydraulic testing machine with load control mode operating at a frequency of 15 Hz. The tests were conducted at stress ratio R=Kmin/Kmax, of 0.1. Initial crack ${\Dalta}K$ values were highly performed with increase in tensile strength of DCI fatigue specimens. ${\Dalta}K_{th}$ region, fatigue crack propagation was primarily advanced through cell boundary and in periphery of near nodule. Fatigue crack propagation rate of D2 consisted with 2Phase(Ferrite+Pearlite) was slow due to crack closure enhanced by crack deflection and occurred crack branching. The generation of crack branch was occurred due to interaction of crack-nodule. At Threshold and Paris zone, the fractographs of the fatigue fracture surface for DCI show typical striations of a ductile fracture and isolated cleavage planes near graphite. The effect of microstructure on fatigue crack propagation of GC strongly depends on the type of flake. The generation of crack branch occurred due to interaction of crack-nodule. The fractographs of the fatigue fracture surface for GC show cleavage plane along the flake graphite.

Calculation of Hydrodynamic Characteristics of Weis-Fogh Type Water Turbine Using the Advanced Vortex Method (개선 와법을 이용한 Weis-Fogh형 수차의 유체역학적 특성계산)

  • Ro, Ki Deok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.3
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    • pp.203-210
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    • 2014
  • In this study, the hydrodynamic characteristics of Weis-Fogh type water turbine were calculated by the advanced vortex method. The wing (NACA0010 airfoil) and both channel walls were approximated by source and vortex panels, and free vortices are introduced away from the body surfaces. The distance from the trailing edge of the wing to the wing axis, the width of the water channel and the maximum opening angle were selected as the calculation parameters, the important design factors. The maximum efficiency and the power coefficient for one wing of this water turbine were 26% and 0.4 at velocity ratio U/V=2.0 respectively. The flow field of this water turbine is very complex because the wing moves unsteadily in the channel. However, using the advanced vortex method, it could be calculated accurately.