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Role of Post Weld Treatment Methods in the Improvement of Fatigue Life for T-type Welded Structures Made by SM 50A Steel

SM 50A 강으로 제작된 T-형 용접형상의 용접후처리 방법이 피로수명 증가에 작용하는 역할

  • Han, Chang-Wan (School of Mechanical Engineering. Pusan National Univ.) ;
  • Lee, Jae-Hoon (School of Mechanical Engineering. Pusan National Univ.) ;
  • Song, Jun-Hyouk (School of Mechanical Engineering. Pusan National Univ.) ;
  • Lee, Hyun-Woo (School of Mechanical Engineering. Pusan National Univ.) ;
  • Park, Seong-Hun (School of Mechanical Engineering. Pusan National Univ.)
  • Received : 2011.08.03
  • Accepted : 2011.11.07
  • Published : 2012.03.01

Abstract

This study aims to investigate the effect of the post weld treatments on the fatigue life of T-type welded structure made by a SM50A steel material, generally used for excavators, because changes in the geometry, material and surface properties of welded regions affect the fatigue life of welded structures. T-type test specimens were prepared by the CO2 welding of rolled steel plates (SM50A steel) with a thickness of 10 mm at a welding speed of 30 cm/min and these Ttype welded specimens were further treated by UIT (Ultrasonic Impact Treatment) and/or toegrinding post welding treatment methods. In order to investigate improvements on the fatigue life of the samples. 3-point bending fatigue tests were conducted with a stress ratio of R=0.1 under a cyclic loading environment at a frequency of 5 Hz, via a hydraulic fatigue testing machine (${\pm}100\;kN$, MTS 809). The tests were performed at room temperature. The fatigue life of UIT specimens was approximately 25 times longer than that of as-welded specimens at a stress amplitude of 281 MPa, while toe-grinding specimens exhibited 4.15 times longer fatigue life. The current results could provide important guidelines to determine the proper post weld treatment methodologies of T-type welded parts for excavators with a satisfactory fatigue life although under severe operating conditions.

Keywords

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