• Title/Summary/Keyword: Hydraulic machine

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A Study of a Hydraulic Excavator's Test to Verify of Payload Estimation by Bucket's Motion Equation (유압 굴착기 실험을 통한 작업량 추정법 확인에 관한 연구)

  • Jeong, Hwang Hun;Lee, Min Su;Shin, Young Il
    • Journal of Drive and Control
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    • v.19 no.2
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    • pp.11-16
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    • 2022
  • It is important to measure the excavator's work productivity that estimates the bucket's payloads on a process. If the bucket isn't filled at every working cycle, the excavator's operator has to drive the machine more to achieve his work quota. If bucket is filled over with the load, the other way around, the transferred object has to spread out on the workplace. That causes additional work to clean the site. This paper proposes a method that can estimate the bucket's payload to improve the excavator's work productivity. This method assumes that the excavator is a lumped mass system. And it uses a 3 points angle (boom link, arm link, swing) and 2 points pressure (boom cylinder's input port and output port) of measurable data. Depending on assumptions, the bucket's payload can be calculated by the payload's motion equation. And this suggested method can be verified by simple experiments.

Kinematics and Structural Analysis for Optimization of an Electro-Hydraulic Sliding Deck Systems (전동 유압 슬라이딩 데크 시스템 최적화를 위한 기구학 및 구조해석)

  • Moon, Hyeok-Joo;Ryuh, Beom-Sahng;Oh, Young-Sup;Kim, Man-Jung;Lee, Jung-hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.21-28
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    • 2017
  • Electro-hydraulic sliding deck systems have been developed to reduce the weight for the loading of an agricultural machine. The extension length of the sliding deck was calculated according to the bed's dump angle. The optimum thickness and material were determined using a large and heavy load at acceptable angles. In addition, the degrees of freedom were calculated to obtain the input/output relationship of the system. An equation was derived using a simplified model formula for the extended length of the sliding deck according to the bed's dump angle. Also, the advance length at the maximum and minimum angles of the system was determined using numerical analysis. A down-scaled model of the system was constructed and verified by experiments. The deck was simplified to determine the material and thickness of the sliding deck and for the selection of the two representative materials. The simplified model was tested in deformation tests and stress tests with different thicknesses and materials using a structure analysis program. The analysis results show that ATOS80 is the best among the two materials for reducing the weight of the system.

Linkage of Hydrological Model and Machine Learning for Real-time Prediction of River Flood (수문모형과 기계학습을 연계한 실시간 하천홍수 예측)

  • Lee, Jae Yeong;Kim, Hyun Il;Han, Kun Yeun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.3
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    • pp.303-314
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    • 2020
  • The hydrological characteristics of watersheds and hydraulic systems of urban and river floods are highly nonlinear and contain uncertain variables. Therefore, the predicted time series of rainfall-runoff data in flood analysis is not suitable for existing neural networks. To overcome the challenge of prediction, a NARX (Nonlinear Autoregressive Exogenous Model), which is a kind of recurrent dynamic neural network that maximizes the learning ability of a neural network, was applied to forecast a flood in real-time. At the same time, NARX has the characteristics of a time-delay neural network. In this study, a hydrological model was constructed for the Taehwa river basin, and the NARX time-delay parameter was adjusted 10 to 120 minutes. As a result, we found that precise prediction is possible as the time-delay parameter was increased by confirming that the NSE increased from 0.530 to 0.988 and the RMSE decreased from 379.9 ㎥/s to 16.1 ㎥/s. The machine learning technique with NARX will contribute to the accurate prediction of flow rate with an unexpected extreme flood condition.

Study on the Manufacturing of Leather-like Material using Leather and Textile Scrap (피혁 및 섬유 제조공정 폐기물을 활용한 피혁 대체 소재의 제조에 관한 연구)

  • Kim, Won-Ju;Ko, Jae-Yong;Heo, Jong-Soom
    • Journal of the Korea Organic Resources Recycling Association
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    • v.8 no.4
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    • pp.93-99
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    • 2000
  • Treatment of shaving scrap, a chrome containing solid scrap generated by leather manufacturing process, has been so far depended on mainly incineration, soil landfill and ocean dumping, which give bad impact on environment and cause pollution. Shaving scrap generates from the mechanical work for controlling the final thickness of leather and its main components are collagen protein and pan of chromium compound. For the purpose of reusing this leather waste as resources, researches in connection with collagen fiber recovery, gelable protein recovery and liquid fertilizer is being speedily progressed. In the experiment, shaving scrap went through wet pulverizing treatment by physical and chemical methods. Then, making the leather sheet evenly, it is mixed with natural latex and every kind of binding materials in the container, and the mixtures were passed through experimental hydraulic press machine and applied to Fourdrinier machine respectively. Lastly, a test for fading out physical strength and properties of multiple-purpose of leather-like material was performed on a continuous leather sheet prepared by the experiment. In result, the physical strength and properties of leather-like material showed noticeable differences according to mixing ratio of binding materials, beating methods and the Ends of binding materials selected, and generally tear strength was the weakest property among others. Also, by the pilot scale experiment in sequence, it was possible to manufacture recycled goods made of soft and hard types of leather-like material with various performances.

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Design of Brushless Permanent Machine with Skewed Stator for Electrical Power Steering System (전동 조향 장치용 브러쉬리스 영구자석 전동기의 스테이터 스큐 설계)

  • Lee, Choong-Sung;Jung, Kyung-Tae;Hong, Jung-Pyo;Kim, Hae-Joong;Kim, Young-Kyun
    • Journal of the Korean Magnetics Society
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    • v.25 no.6
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    • pp.189-197
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    • 2015
  • As enforced the regulation of fuel efficiency, the electrification of automotive components in internal combustion vehicle has been applied instead of hydraulic pressure. A typical example of such parts is the EPS (electric power steering), and it is applied to most automotive at present. In electric power steering system, the core component is motor. The reduction of cogging torque and torque ripple is required to improve steering feeling and reduce NVH (Noise Vibration Harshness) in EPS. Generally the skewed design of stator or rotor is applied in order to reduce cogging torque and torque ripple. This paper propose the design and analysis methodology of Brusheless PMSM (Permanent Magnet Synchronous Motor) which is applied to skewed stator. The proposed methodology is as follows: First Intial Design PMSM with skewed stator for EPS, Second Optimal design using RSM (Response surface method), Third Performance Analysis such as Phase Back EMF, Inductance, Load torque using FEA (Finite Element Method). Finally, the reliability of proposed design methodology will be verified through the experiments of prototype sample.

Machine-Learning Evaluation of Factors Influencing Landslides (머신러닝기법을 이용한 산사태 발생인자의 영향도 분석)

  • Park, Seong-Yong;Moon, Seong-Woo;Choi, Jaewan;Seo, Yong-Seok
    • The Journal of Engineering Geology
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    • v.31 no.4
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    • pp.701-718
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    • 2021
  • Geological field surveys and a series of laboratory tests were conducted to obtain data related to landslides in Sancheok-myeon, Chungju-si, Chungcheongbuk-do, South Korea where many landslides occurred in the summer of 2020. The magnitudes of various factors' influence on landslide occurrence were evaluated using logistic regression analysis and an artificial neural network. Undisturbed specimens were sampled according to landslide occurrence, and dynamic cone penetration testing measured the depth of the soil layer during geological field surveys. Laboratory tests were performed following the standards of ASTM International. To solve the problem of multicollinearity, the variation inflation factor was calculated for all factors related to landslides, and then nine factors (shear strength, lithology, saturated water content, specific gravity, hydraulic conductivity, USCS, slope angle, and elevation) were determined as influential factors for consideration by machine learning techniques. Minimum-maximum normalization compared factors directly with each other. Logistic regression analysis identified soil depth, slope angle, saturated water content, and shear strength as having the greatest influence (in that order) on the occurrence of landslides. Artificial neural network analysis ranked factors by greatest influence in the order of slope angle, soil depth, saturated water content, and shear strength. Arithmetically averaging the effectiveness of both analyses found slope angle, soil depth, saturated water content, and shear strength as the top four factors. The sum of their effectiveness was ~70%.

Risk assessment for development of consecutive shield TBM technology (연속굴착형 쉴드 TBM 기술 개발을 위한 리스크 평가)

  • Kibeom Kwon;Hangseok Choi;Chaemin Hwang;Sangyeong Park;Byeonghyun Hwang
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.4
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    • pp.303-314
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    • 2024
  • Recently, the consecutive shield tunnel boring machine (TBM) has gained attention for its potential to enhance TBM penetration rates. However, its development requires a thorough risk assessment due to the unconventional nature of its equipment and hydraulic systems, coupled with the absence of design or construction precedents. This study investigated the causal relationships between four accidents and eight relevant sources associated with the consecutive shield TBM. Subsequently, risk levels were determined based on expert surveys and a risk matrix technique. The findings highlighted significant impacts associated with collapses or surface settlements and the likelihood of causal combinations leading to misalignment. Specifically, this study emphasized the importance of proactive mitigation measures to address collapses or surface settlements caused by inadequate continuous tail void backfill or damaged thrust jacks. Furthermore, it is recommended to develop advanced non-destructive testing technology capable of comprehensive range detection across helical segments, to design a sequential thrust jack propulsion system, and to determine an optimal pedestal angle.

Development of a Precision Seeder for Direct Seeding of Rice on Dry Paddy (정밀 파종 벼 건답직파기 개발)

  • Yoo, S.N.;Kim, D.H.;Choi, Y.S.;Suh, S.R.
    • Journal of Biosystems Engineering
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    • v.33 no.2
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    • pp.83-93
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    • 2008
  • In order to save labor and cost, direct seeding has been considered as an important alternative to the machine transplanting in rice cultivation. Current direct seeding machines for rice in Korea drill irregularly under various operating conditions. This study was conducted to develope a precision seeder which enables the accurate, even-spaced in row placement of rice seeds at uniform depths of 3-4 cm on dry paddy. Design, construction and performance evaluation of the precision seeder were carried out. The tractor rear-mounted type 8-rows precision seeder which performs seeding in addition to fertilizing, ditching, and rotary tilling works on dry paddy was developed. Main components of the seeder were ditcher and leveller, rotary tiller, powered roller type furrow opener, seeding device, powered roller type furrow covering and firming device, hydraulic unit, seeding speed control system, power transmission system, hitch and frame. Ditching, furrow opening, and seed covering and firming performances were good and seeding depths of 2-4 cm could be maintained. Planting accuracies and planting precisions were within 13.6%, and 31.2%, respectively, for planting space of 15 cm, and seeding velocity of 0.5 m/s. These mean variations of average planting space were within 2.1 cm, and 90% of seeds in a hill were seeded within 4.7 cm of hill length, respectively. Error ratios between setting planting space and measured average planting space were shown within 6.7%. Therefore the seeder showed good planting performance up to seeding velocity of 0.5 m/s in field tests. And field capacity of the seeder was about 0.28 ha/hour.

A Door Frame for Wind Turbine Towers Using Open-Die Forging and Ring-Rolling Method (열간자유단조와 링롤링공법을 이용한 풍력발전기용 도아프레임 개발)

  • Kwon, Yong Chul;Kang, Jong Hun;Kim, Sang Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.721-727
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    • 2015
  • The mechanical components for wind turbines are mainly manufactured using open-die forging. This research introduces an advanced forging method to produce the door frame of the tubular wind turbine tower. The advantages of this new forging method are an increase in the raw material utilization ratio and a reduction in energy cost. In the conventional method, the door frame is hot forged with a hydraulic press and amounts of material are machined out because of the shape difference between the forged and final machine products. The proposed forging method is composed of hot forging and ring rolling processes to increase the material utilization ratio. The effectiveness of this new forging method is deeply related to the ring rolled blank dimension before the final forging. To get the optimal ring rolled blank, forged shape prediction using the finite element analysis method was applied. The forged dimensions produced by the new forging method were verified through the first article production.

Vibration Characteristics of a Model Ship with Weis-Fogh type Ship's Propulsion Mechanism (Weis-Fogh형 추진기구를 장착한 모형선의 진동특성)

  • Ro, Ki-Deok;Choi, Byeong-Kuen;Lee, Jeong-Hwan;Oh, Se-Kyung
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.1
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    • pp.69-75
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    • 2010
  • A model ship equipped with the Weis-Fogh type ship's propulsion mechanism, which is consisted of one wing in a squared channel, was constructed. Sailing and vibration tests of the model ship were performed with the opening angles in a pool. The results are summarized as follows. The thrust and the speed of model ship were the highest for the spring-type wing of which the opening angle is automatically controlled in one stroke. Moreover, these values were approximately reduced by 4% from $30^{\circ}$ opening angle to $15^{\circ}$ in order. The maximum amplitude and RMS values of the model ship were the lowest for the wing having the opening angle of $30^{\circ}$, but were the largest for spring-type wing. And in case of the same opening angle, these values were lower for the ship on sailing than that on stationary.