• 제목/요약/키워드: Hydraulic Spool

검색결과 81건 처리시간 0.031초

유전자 알고리즘을 이용한 2단 릴리프 밸브의 최적설계 (An Optimal Design of a two stage relief valve by Genetic Algorithm)

  • 김승우;안경관;이병룡
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.501-506
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    • 2002
  • In this study, a novel systematic design procedure by Genetic Algorithm of a two stage relief valve is proposed. First of all. a mathematical model describing the dynamics of a balanced piston type relief valve has been derived. Governing equations such as dynamic equations for the main spool and the pilot spool and flow equations for each orifice are established. The mathematical model is verified by comparing the results of simulation with that of experiments. Furthermore, influences of the parameters on the dynamic characteristics of a relief valve have been investigated by simulation of the proposed model. Major design parameters on the valve response are determined, which affect the system response significantly. And then, using the determined parameters, the optimization of the two stage relief valve by Genetic Algorithm, which is a random search algorithm can find the global optimum without converging local optimum, is performed. The optimal design process of a two stage relief valve is presented to determine the major design parameters. Fitness function reflects the changing pressure according to parameters. It is shown that the genetic algorithms satisfactorily optimized the major design parameters of the two stage relief valve.

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A Study on the Development of Mathematical Model of Three-stage Flow Control Valve

  • Khan, Haroon Ahmad;Kang, Chang Nam;Yun, So Nam
    • 드라이브 ㆍ 컨트롤
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    • 제15권2호
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    • pp.38-45
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    • 2018
  • In this study, the theory of fluid mechanics and dynamics is used to build a mathematical model for a three-stage flow control valve. The significance of the study is that the mathematical model can easily be used to study the effect of different design parameters on the performance of the valve. The geometry of the valve and the properties of the fluid were used in this study to determine the variation in the performance of the valve when varying the magnetic force on the pilot spool. While a linearization technique is not used to solve the developed model, the solution of the mathematical model is found in the time domain by simulation of the equations using a software package. The results indicate that if the developed mathematical model is solved for the different values of magnetic force, the valve behaves linearly; the valve is thus called the proportional flow control valve.

유압 액추에이터를 고려한 능동 현가장치용 비례압력제어밸브의 해석과 개발 (A Study on the Analysis and Development of Proportional Pressure Control Valve for Vehicle Active Suspension System via Hydraulics Actuator)

  • 윤영환;장주섭;최명진
    • 한국자동차공학회논문집
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    • 제8권6호
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    • pp.111-121
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    • 2000
  • Generally, the hydraulic pressures are used for transmitting the force. Therefore, a highly reliable and inexpensive control system has been required for a passenger car. The control-ability of active suspension system is strongly affected by the performance of pressure control valve in the view of dynamic response and energy consumption. In this study, we suggested main design parameters for the optimum design of proportional pressure control valve. The mathematical simulation model was derived from the quarter type model which consisted a valve and hydraulic damper for the purpose of analyzing the valve characteristics. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed program. The results from computations fairly coincide with those from experiments. This has been achieved by developing the servomechanism valve which comprises the simple combination of a solenoid, a spool valve and a poppet valve. The results from experiments and computations show the development process of optimum proportional pressure control valve in the hydraulics system.

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Simulation on Hydraulic Control Characteristics of Regulator System in Bent-Axis Type Piston Pump

  • Kim, Jong Ki;Oh, Seok Hyung;Jung, Jae Youn
    • KSTLE International Journal
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    • 제1권2호
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    • pp.101-106
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    • 2000
  • Variable displacement axial piston pumps are widely used for raising the energy level of the fluid in hydraulic systems. And the regulator is the device which regulates the discharge flow of the piston pump by controlling the swivel angle. The regulator receives the hydraulic pilot pressure and controls the pump output flow depending on the machine load and engine speed. This work deals with constant power control (horsepower control) in the design of a regulator by using a bent-axis type piston pump. In order to effectively use engine power, we must keep the horsepower from the engine to the pump constant. Therefore the regulator operates the constant power control. As a result, optimum power usage is obtained by accurately following the power hyperbola. This study focused on developing a simulation model of a regulator. First, the governing equations of the regulator are derived, and analysis is performed by computer simulation, which can identify significant parameters of regulator. As a result, the variation of the swivel angle, flow rate, hyperbolic curve, inner leakage and responsibility are simulated, and significant parameters of a regulator are identified.

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굴삭기 IMV용 비례전자밸브의 동특성 (Dynamic Characteristics of Electro-hydraulic Proportional Valve for an Independent Metering Valve of Excavator)

  • 강창남;윤소남;정황훈;김문곤
    • 드라이브 ㆍ 컨트롤
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    • 제15권2호
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    • pp.46-51
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    • 2018
  • Many research studies have been carried out related to saving energy and environmental pollution in the field of construction machinery. The best solution for reducing the related environmental pollution is to reduce fuel consumption by upgrading the energy efficiency of machinery used in this field. An efficiency upgrade in the field of construction machinery would mean minimizing the pressure loss in hydraulic pipe lines or achieving optimal operating conditions while responding to a load. One way to achieve this is to make an equivalent circuit, like an electrohydrostatic actuator, or to improve the spool type valve using the 4/3 way method. This study deals with an electrohydraulic proportional flow control valve. SimulationX software is used as a simulation tool for analyzing the dynamic characteristics. The analysis results, including the performance and characteristics of design parameters, are discussed and the validity of the theoretical analysis is also evaluated.

발전소용 유압기기의 마모특성 연구 (Study of Wear Characteristics of Hydraulic Equipment Used in Power Plants)

  • 이용범;이기천;장무성
    • 대한기계학회논문집A
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    • 제37권9호
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    • pp.1183-1188
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    • 2013
  • 발전소에서 발생하는 고장은 인명 및 재정적 손실에 대한 파급효과는 매우 크므로 발전소에 사용되는 유압기기의 신뢰성은 특히 중요하다. 본 연구에서는 발전소용 유압밸브의 스풀과 슬리브 재질을 사용하여 시편을 제작, 열처리한 후 인산에스테르계열 유압작동유 침전상태에서 다양한 조건에서 실험한다. 시편의 마모량에 영향을 주는 인자들의 유의성을 평가하기 위해 $2^3$ 완전 요인 실험계획법을 적용하였으며, 고려된 인자들은 하중, 속도, 온도이다. 실험결과로부터 마모량에 대한 주효과 및 2 인자 교호작용에 대한 유의성 평가를 실시한 후 마모량과 인자들간의 수학적 모형을 도출하고자 한다.

IMV를 이용한 굴착기 작업장치 궤적제어 (Trajectory Control of Excavator Actuators Using IMV)

  • 정규홍
    • 드라이브 ㆍ 컨트롤
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    • 제17권2호
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    • pp.45-54
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    • 2020
  • The IMV is a combination of four two-way valve systems which replace a conventional four-way spool valve to improve efficiency mostly in excavator hydraulics. As the environmental regulations for construction equipment have tightened, some overseas advanced companies have released commercial excavators in which the MCV is implemented with the IMVs. Development of the IMV type MCV relies on the control algorithm as well as the robust performance of proportional flow control valves. In this study, the IMV controller was designed and verified with experiments for the excavator working unit, which determines the IMV mode of operation and the extent of the valve opening in consideration of the load conditions on hydraulic actuators. First, the open-loop controller was designed with a joystick command vs. a PSV reference current map comprising several control parameters in to compensate for the different flow characteristics and non-linearities of two-way flow control valves. Second, the closed-loop controller was designed with the PI control fed by the actuator displacement and outputs actuator percent effort equivalent to the operator's joystick command. Finally, the performance of the IMV type MCV was verified with the trajectory control of position references derived from the energy consumption test standard. Experimental results showed the control performance of the IMV developed in this study, and suggest that future studies to be conducted to advance technical progress.

고온 환경에서의 압전작동기를 이용한 1단 밸브의 성능 평가 (Performance Evaluation of a Piezostack Single-stage Valve at High Temperatures)

  • 한철희;김완호;최승복
    • 한국소음진동공학회논문집
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    • 제27권2호
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    • pp.168-174
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    • 2017
  • In this work, a piezostack single-stage valve (PSSV) system is proposed and its control performance is experimentally evaluated at high temperature up to $150^{\circ}C$. In order to achieve this goal, a PSSV system is designed and operating principle and mechanical dimensions are discussed. A displacement amplifier and an adjust bolt are used to generate target displacement and to compensate thermal expansion. Then, an experimental apparatus is constructed to evaluate control performance of the PSSV system. The experimental apparatus consists of a heat chamber, a hydraulic circuit, a pneumatic circuit, pneumatic-hydraulic cylinders, thermal insulator, electronic devices, sensors, data acquisition (DAQ) board and a voltage amplifier. The flow rate and displacement control performance of the valve system are evaluated via experiment. The experimental results are evaluated and discussed at different temperatures and frequencies showing the controlled flow rate and spool displacement.

수중발사를 위한 ATP 방식 압축수 방출시스템의 동특성 해석 (Analysis of the Dynamic Characteristics of Pressurized Water Discharging System for Underwater Launch using ATP)

  • 한명철;김정관;김광수
    • 제어로봇시스템학회논문지
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    • 제15권6호
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    • pp.567-572
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    • 2009
  • The underwater launch system using an ATP consists of five parts: compressor tank, proportional flow control servo valve, expulsion spool valve, air turbine pump, and discharge tube. The purpose of this study is to develop an underwater launch system using an ATP and to verify the validity of the system. The proportional flow control servo valve is modeled as a 2nd order transfer function. The projectile is ejected by pressurized water through the air turbine pump, which is controlled by expulsion valve. The mathematical model is derived to estimate the dynamic characteristics of the system, and the important design parameters are derived by using simulations. The computer simulation results show the dynamic characteristics and the possibility of control for underwater launch system.

유압서보밸브의 인-프로세스 성능 진단에 관한 연구 I - 유압실린더 위치제어계의 경우 - (A Study on In-Process Performance Diagnosis of Hydraulic Servovalves - First Report : Position Control System -)

  • 김성동;김경호;송재수;함영복;이재천
    • 유공압시스템학회논문집
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    • 제3권1호
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    • pp.7-14
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    • 2006
  • In this paper, an in-process diagnosis method for performance of position control servo system was studied, which was based upon null bias, slew-rate ratio and delay time measurement. Slew-rate ratio and delay time were analyzed by theoretical analysis, computer simulation and experiment. As a result of these analysis, when spool of servovalve was weared, slew-rate ratio was decreased and delay time was increased.

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