• Title/Summary/Keyword: Hydraulic Cylinder System

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A Study on Energy Saving of IMV Circuit using Pressure Feedback

  • Park, Hyoung Gyu;Nahian, Syed Abu;Anh, Kyoung Kwan
    • Journal of Drive and Control
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    • v.13 no.4
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    • pp.31-44
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    • 2016
  • In recent hydraulic actuation systems, conventional hydraulic spool valves with pressure compensators are becoming less popular, after the introduction of the independent metering concept for valves. Within this concept, four valves are needed for actuating a single cylinder. Subsequently, this increases the freedom of controlling both chamber pressures of the cylinder, and it then provides for electronically-controlled pressure compensation facilities. Additionally, this has the potential to save valuable energy. The primary focus of this paper is to develop a new generation of hydraulic circuits using the independent metering valve (IMV). This configuration can function well as a conventional IMV circuit while providing better pressure control. We first describe the working principles of five distinct modes of the proposed IMV system. Then, mathematical models for each working mode are presented. Finally, we present numerical simulations that have been carried out to evaluate the system performance, in comparison with that of the conventional IMV configuration. The simulation results demonstrate that the performance of the new IMV configuration is superior to the conventional IMV system in terms of energy savings.

Design of a DSP Controller and Driver for the Power-by-wire(PBW) Driving System Using BLDC Servo Motor Pump (BLDC 서보 모터 펌프를 이용하는 직동력(PBW) 구동시스템의 DSP 제어기 및 구동기 설계)

  • Joo, Jae-Hun;Sim, Dong-Seouk;Choi, Jung-Keyng
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.5
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    • pp.1207-1212
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    • 2011
  • This paper presents a study on the DSP(Digital Signal Processor) controller for the PBW(power-by-wire) system using BLDC(Brushless Direct Current) servo motor pump. The PBW hydraulic actuator was realized with hydraulic pump driven by BLDC servo motor, hydraulic cylinder and controller. This PBW system needs speed control of servo motor for linear thrust action of hydraulic cylinder. This paper implements a servo controller with vector control algorithm and MIN-MAX PWM technique. As CPU of a controller, TMS320F2812 DSP was adopted because it has PWM waveform generator, A/D converter, SPI(Serial Peripheral Interface) port and many input/output port etc.

Operation and Result Analysis of Hydraulic Vehicle Holding Device (발사체 지상고정장치 유압시스템 작동 시험 및 결과 분석)

  • Kim, Dae Rae;Yang, Seong Pil;Lee, Jae Jun;Song, Oh-Seob;Lee, Young-Shin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.1
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    • pp.80-88
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    • 2018
  • The function of a vehicle holding device (VHD) is to securely hold a launch vehicle on the launch pad and release the launch vehicle at maximum thrust after engine ignition to allow lift-off of the launch vehicle. During the release of the launch vehicle, to prevent the Ka doing a doing a doing mode, which is the vertical oscillation of the entire liquid propellant, the release of the launch vehicle should be gradual. In this study, for the gradual release of a launch vehicle, a hydraulic system comprising an accumulator and pyro valve to operate a hydraulic cylinder and control the speed of the cylinder with an orifice is introduced. Through a test, the influence of design variables on the cylinder speed is analyzed. Based on this, the design values of the hydraulic cylinder are determined. Through this study, the engineering basis for developing a VHD releasing a launch vehicle at maximum thrust is provided.

FRF based Position Controller Design through System Identification for A Hydraulic Cylinder (유압실린더의 위치제어를 위한 시스템 인식을 통한 FRF 기반의 제어기 설계 방법)

  • Seo, Hyoung Kyu;Kim, Dong Hwan;Park, Jong Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1113-1121
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    • 2015
  • In this study, we have focused on the design of a controller and an operating program for the operation of the hydraulic actuators used in a shaker. To control the motion of the shaker accurately, the position of each hydraulic cylinder should be controlled precisely even under an uncertain environment. For this purpose, we have suggested a control algorithm using an FRF (frequency response function) based control which senses the behavior of the actuator in advance, calculates a transfer function through the system identification method, and provides the final control input. The experimental results on the performance of this system were compared with that of a simple PID control algorithm.

Pressure control of hydraulic servo system using proportional control valve (비례전자밸브를 사용한 유압서보계의 압력제어)

  • Yang, Kyong-Uk;Oh, In-Ho;Lee, Ill-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1229-1240
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    • 1997
  • The purpose of this study is to build up control scheme that promptly control pressure in a hydraulic cylinder having comparatively small control volume, using a PCV (proportional control valve) and a digital computer. Object pressure control system has the character to be unstable easily, because the displacement-flow gain of the PCV is too large considering the small volume of the hydraulic cylinder and the time delay of response of the PCV is comparatively long. Considering the above-mentioned characteristics of the object pressure control system, in this study, control system is designed with two degree of freedom control scheme that is composed by adding a feed-forward control path to I-PDD$^{2}$ control system, and a reference model is used on the decision of control parameters. And through some experiments on the control system with FF-I-PDD$^{2}$ controller, the validity of this control method has been confirmed.

A Study on the Development of the Automatic Performance-Test-Bench for Drag Torque (드래그 토오크의 자동 성능시험기 개발에 관한 연구)

  • Lee, Seong-Ho;Mok, Hak-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.166-174
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    • 2008
  • Recently, the automotive industry has been developing rapidly. With the progress parts of the automobile components need high quality and the reliability. Among them, braking unit is essential device, and acquire the reliability through the performance test of brake. This study was aimed to design the performance-test-bench to measure the drag torque which has effect on caliper in braking unit. In this progressive technology, it is vital importance to use hydraulic and pneumatic, and to combine test bench with instrumentation engineering technology. This system to construct the design of hydraulic and pneumatic circuit, interface technique between sensors and personal computer, data acquisition and display design, and integrated control are very important technology. Moreover, reliable data are obtained through vacuum system and hydraulic and pneumatic system by using of booster and brake master cylinder which are actually applied to automobile. Then, data signal detector sensors for speed, pressure and torque is attached on this system. Therefore, in this study, we designed a performance-test-bench by and we also made an total control system using personal computer which is more progressive and flexible method than existing PLC control.

Component structural analysis on 15kW class wave energy converter

  • Singh, Patrick Mark;Chen, Zhenmu;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.8
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    • pp.821-827
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    • 2015
  • This study concentrates on a wave energy converter with floaters that extracts the ocean's energy by moving up and down with the wave motion. The floater is connected to an arm structure, including a hydraulic cylinder that drives a hydraulic generator. This study focuses on a structural analysis of the floater unit, including arm and cylinder components, platform and jack-up system, along with spud columns. Previous studies have been conducted for miniature models for experimentation, but this study focuses on the full-scale model structural analysis. Static structural analysis is conducted using fine numerical grids. Due to the complexity of the whole model, it is analyzed in separate pieces. The floater unit, with arm and cylinder, are combined into one system. The platform is analyzed separately as a single system. There are four jack-up systems for each spud column; only one jack-up system is analyzed, as uniform loads are assumed on each system. There are several load cases for each system, all of which are analyzed thoroughly for stress (von Mises, shear, and normal) and deformation. Acceptable results were obtained for most of the components; unsafe components were redesigned.

반능동가변형 주퇴복좌기의 설계 및 제어

  • 김동환;최문철;이규섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.213-217
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    • 1997
  • The semi-active recoil system provides automatic hydraulic pressure and recoil length by an exteral impulse compared with the conventional recoil system. We developed the proto type of recoil system and validated the performance through simulation and experiment. The main issue of the system is how to adjust pressure and length simultaneously. The system consists of external pressure control valve and flow control valve outside of cylinder. The pressure control valve control the cylinder pressure and recoil length. The controlled system enhances the control performance.

Voltage Sags Impact on CAR and SOR of HANARO

  • Kim, Hyung-Kyoo;Jung, Hoan-Sung;Wu, Jong-Sup
    • Proceedings of the Korean Nuclear Society Conference
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    • 2004.10a
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    • pp.657-658
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    • 2004
  • The reactor protection system (RPS) of HANARO is a safety class system. The reactor is tripped by dropping four shut off rods (SOR). The SOR system consists of a SOR, hydraulic pump, hydraulic cylinder, solenoid valves and a power supply unit which has the AC coil contactor as a switching component. The hydraulic pump lifts up the SOR. The SOR drops by loss of the hydraulic pressure in the hydraulic circuit at the occurrence of voltage sags or interruptions. From this experiment, we knew that the magnitude of the voltage sag which impacts on this system is 70V, 500msec. The reactor regulation system (RRS) of HANARO has four CARs which are connected to the driver through a magnetic clutch. The CAR drops by loss of electromagnetic force of the magnetic clutch when the deeper voltage sags to lower than 10V, 500msec.

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Experimental Study on the Performance of a Bidirectional Hybrid Piezoelectric-Hydraulic Actuator

  • Jin, Xiao Long;Ha, Ngoc San;Li, Yong Zhe;Goo, Nam Seo;Woo, Jangmi;Ko, Han Seo;Kim, Tae Heun;Lee, Chang Seop
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.4
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    • pp.520-528
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    • 2015
  • The piezoelectric-hydraulic actuator is a hybrid device that consists of a hydraulic pump driven by a piezo-stack coupled to a conventional hydraulic cylinder. The actuator is of compact size, but can produce a moderate energy output. Such hybrid actuators are currently being researched and developed in many industrialized countries due to the requirement for high performance and compact flight systems. In a previous study, we designed and manufactured a unidirectional hybrid actuator. However, the blocking force was not as high as expected. Therefore, in this study, we redesigned the pump chamber and hydraulic cylinder and also improved the system by removing the air bubbles. Two different types of piezo-stacks were used. In order to achieve bidirectional capabilities in the actuator, commercial solenoid valves were used to control the direction of the output cylinder. Experimental testing of the actuator in unidirectional and bidirectional modes was performed to examine performance issues related to driving frequency, bias pressure, reed valve thickness, etc. The results showed that the maximum blocking force was measured as 970.2N when the frequency was 185Hz.