• Title/Summary/Keyword: Hydraulic Crane

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Economic Alternative for Volumetric Module Lifting/Offloading (볼류메트릭 모듈 양중 및 인양 대안에 관한 연구)

  • Song, Seung-Ho;Kwon, Woo-Bin;Choi, Jin-Ouk;Cho, Hun-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.75-76
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    • 2023
  • The construction industry's lack of experience and expertise makes it difficult for projects to realize the full benefits of implementing modular construction. Such project performance-hindering elements are often labeled as modular challenges. The added requirement for the transportation of the finished volumetric module is one aspect of the 'module transportation logistics,' the under-researched modular challenge that can prevent projects from incurring maximum cost and productivity benefits. The typical module transportation phases include lifting, transporting, and offloading. From conducting a literature review, this paper aims to investigate the equipment commonly adopted to lift and offload the module and validate its economic efficiency by comparing it with the alternative lifting/offloading equipment used in the two case projects. The results showed that hydraulic jacks are an economic alternative to the crane for lifting/offloading the module. The increase in single-module projects with smaller budgets made crane usage economically undesirable, and this study suggested a viable option for a more economical alternative.

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Development of Sensorless Hydraulic Servo System for Underwater Harbor Construction (수중항만공사용 로봇의 센서리스 유압 서보 시스템 개발)

  • Kim, T.S.;Kim, C.H.;Park, K.W.;Lee, M.K.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.708-713
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    • 2004
  • This research develops a sensorless hydraulic servo system of Parallel-Typed robot for harbour construction. Purpose of the robot is to mechanize the construction, which is accomplished through a joystick's operating by a stoneworker (or diver). The robot is attached on the end of an excavator as its attachment or transported by a crane to reach the desired place. The embedded compact controller is installed on the robot body and controlled by wireless telecommunication. For underwater work, it is necessary to waterproof the robot and its sensors. Especially, a sensor waterproof is a main drawback for the underwater robot. This leads us to develop a hydraulic robot position controller using an observer which gives the position information without any position sensor. We design a neural network to identify the displacement change according to the command voltage to servo valve. To verify the sensorless controller, this paper presents the performance of the sensorless control for which the position is given by the observer comparing with that of the sensor control for which the position is measured by LVDT sensors.

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Development of Climbing Hydraulic Robot System's Synchronizing Controller for Construction Automation (시공자동화를 위한 크라이밍 유압로봇시스템의 동기제어 컨트롤러 개발)

  • Cho, Nam-Seok;Kim, Chang-Won;Kim, Dong-In;Lee, Kyu-Won;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.167-169
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    • 2011
  • Construction Automation as a way to solve the problems of lack of skilled labor by decrease in construction population productivity and quality decrease. We are on the way to develop a construction automation system adequate for domestic circumstances in Korea; it is called RCA(Robotic-crane based Construction Automation) system. Climbing hydraulic robot system is a part of RCA system and makes Construction Factory(CF) climb next floor. The controller can control movement needs to be developed for CF safety. Synchronous control the actual field was applied to the controller logic and synchronous control of the process through which the safety has been verified. The purpose of this study that control of climbing hydraulic robot system behavior on real-time, and to improve safety for overall construction automation system through synchronous motion controller.

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A Heave Compensation System for Offshore Crane (해상 크레인의 상하동요 보상 시스템의 능동제어)

  • Seong, Hyung-seok;Choi, Hyeong-sik;Jeong, Seong-hoon;Lee, Sang-ki
    • Journal of Advanced Navigation Technology
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    • v.20 no.3
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    • pp.175-181
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    • 2016
  • This paper introduces a heave compensation system for offshore crane when it gets unexpected disturbances and external force. The dynamic model consists of crane assumed to be the rigid body, hydraulic driven winch, elastic rope and payload. To keep the payload from moving up and down, PD control algorithm is applied. By using the control, the oscillating amplitude of the payload is reduced. Also by using the estimated values involved with time-delay, the relative motion of payload in heave direction is dramatically shortened. This paper shows using the control algorithm with estimated value having time-delay 0.1 second is enough to heave compensation system.

The Performance Evaluation of a Hydraulic and Magnetic Clamp Device Manufactured to Transport with Safety the Curved Steel Plate Required for Shipbuilding

  • Moon, Byung Young;Park, Kwang Bok;Hong, Young Jun;Lee, Sung Bum;Lee, Ki Yeol
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.5
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    • pp.527-535
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    • 2015
  • As a new technical approach, a hydraulic and magnetic clamp device was attempted to realize a magnetic clamp crane system that uses 8 simultaneously actuating individual hydraulic cylinders. Through this approach, a Sr type of ferritic permanent magnet ($SrO{\cdot}6Fe_2O_3$), not the previously employed electro-magnet, was utilized for the purpose of lifting and transporting the heavy weighted and oversized curved steel plates used for manufacturing the ships. This study is aimed at manufacturing and developing the hydraulic magnetic clamp prototype, which is composed of three main parts - the base frame, cylinder joint, and magnet joint - in order to safely transport such curved steel plates. Furthermore, this research was pursued to conduct a performance evaluation as to the prototype manufacture and acquire the planned quantity value and the development purpose items. The most significant item for a performance evaluation was estimated for the magnetic adhesive force (G) and in this process, a ferritic permanent magnet (Sr type) with 3700~4000 G of residual induction (Br) and 2640/2770 Oe of coercive force (Hc) was utilized. In addition, other relevant items such as hoist tension (kN), transportation time (sec), and the applied load (Kgf) exerted on the hydraulic cylinders were also evaluated in order to acquire the optimum quantity value. As a result of the evaluation, the relevant device turned out to be suitable for safely transporting the curved steel plates.

A study on the improvement of loading and unloading work in laver aquaculture industry (양식 생김의 양륙 작업 개선에 관한 연구)

  • MIN, Eun-bi;YOON, Eun-a;HWANG, Doo-jin;KIM, Ok-sam;YOO, Geum-bum
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.56 no.1
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    • pp.45-54
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    • 2020
  • In this study, an automatic system for improving the working environment and increasing production efficiency of a laver aquaculture industry in Korea was developed by combining a hydraulic control system and a load cell in a current landing work of the laver. The improved gathering laver system allowed the automatic gathering process of the laver in the sea with the hydraulic control system connected to a cutting machine of the laver on the operating ship, which has been used for gathering the laver semi-automatically in a form of the traditional farming method. The transporting process of the laver from an operating ship to the land was improved as follows. A frame installed on the operating ship and the bag nets were designed and made to hold about 1,000 kg of the laver inside. The bag nets contain the laver on the improved operating ship were tied in knots and hooked on a crane using a load cell. The weight is measured immediately by lifting the bag nets through the load cell system. Weight information is communicated to the fishermen and successful bidders through the application. The advantages of the improved system can help fishermen to fish by improving their working environment and increasing production efficiency. The field survey to improve the landing operation of the laver aquaculture was conducted in Gangjin, Goheung, Shinan, Wando, Jindo, and Haenam in South Jeonnam Province. A total of 10 sites including Gunsan in Jeonbuk Province, Daebu Island in Ansan City, Jebu Island in Hwaseong City in Gyeonggi Province, and Seocheon in Chungnam Province were searched to collect data. Prototypes of the system were tested at the auction house of laver located in Goheung, where laver collection using hydraulic control and landing using road cell could be improved.

The Construction Method on the Arch-type Anchor Block by means of Hight-adjustable Auger-crane with Hydraulic Expansion (신축형 오거크레인용 유압식 확장기를 이용한 아치형 전주근가 시공법)

  • Kim, J.S.;Kwon, S.W.;Park, Y.B.;Kwon, S.W.;Mun, S.W.;Cho, S.M.;Kim, D.Y.;Kwon, Y.M.
    • Proceedings of the KIEE Conference
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    • 2008.04b
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    • pp.19-21
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    • 2008
  • 현행 배전선로의 전주근가(1.2m 장방형)는 오거크레인을 이용한 건주공사 완료 후 전주근가 시공을 위한 별도의 인력 또는 백호우 장비가 추가로 투입피어 시공함으로써 인력으로는 공사시간이 장기간 소요되고 백호우장비로는 작업장 환경훼손과 시공원가 상승의 문제점이 있었다. 이러한 문제점을 해소하기 위하여 건주공사에 사용되는 오거크레인의 굴착 직경을 80cm까지 확장 가능한 '신축형 오거크레인용 유압식 확장기'와 원형 굴착공에 시공이 가능한 '아치형 전주근가'를 개발하고 이를 이용한 시공기술을 개발함으로써 동일장소에서 굴착작업이 수반되는 건주작업, 전주근가 매설작업을 가능하게 하여 장비활용성 증대, 작업장 환경개선, 공사기간 단축 및 시공원가 절감 등의 효과가 기대되는 기술을 개발하였다.

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Output characteristics of hybrid power generation system for special vehicles (특장 차량용 하이브리드 발전시스템의 출력특성)

  • Han, Keun-Woo;Choi, Myoung-Hyun;Kim, Seong-Gon;Lee, Chung-Hoon;Han, Man-Seung;Jung, Young-Gook
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.288-289
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    • 2017
  • This study deals with output characteristics of a hybrid power generation system for a vehicle such as a crane, a fire engine, and a wingbody. The proposed method obtains the commercial AC voltage of single phase 220V/60Hz by connecting a variable speed three-phase PMSG(Permanent magnetic synchronous generator) and an AC/DC/AC power converter to PTO (Power take off) or hydraulic motor. The proposed system is fabricated and tested to demonstrate the usefulness of the proposed system.

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Robust control of a heave compensation system for offshore cranes considering the time-delay (시간 지연을 고려한 해상 크레인의 상하 동요 보상 시스템의 강인 제어)

  • Seong, Hyung-Seok;Choi, Hyeong-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.105-110
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    • 2017
  • This paper introduces a heave compensation system for offshore crane when it subjected to unexpected disturbances such as ocean waves, tidal currents or winds and their external force. The dynamic model consists of a crane which is considered to behave in the same manner as a rigid body, a hydraulic driven winch, an elastic rope and a payload. To keep the payload from moving upwards and downwards, PD(Proportional-Derivative) control was applied by using linearization. In order to achieve a better performance, the sliding mode control and the nonlinear generalized predictive control algorithm was applied according to the time-delay. As a result, the oscillating amplitude of the payload was reduced by the control algorithm. Considering the time-delay involved in the system to be one second, nonlinear generalized predictive controller with a robust controller was a suitable control algorithm for this heave compensation system because it made the position of te payload reach the desired position with the minimum error. This paper presented a control algorithm using the robust control and its simulation results.

Analysis of Conceptual Models and State-of-the-Art Technologies for the Automation of Telescoping Work in Horizontal Tower Cranes (수평형 타워크레인 텔레스코핑 작업의 자동화를 위한 개념 모델 및 요소기술 분석)

  • Lee, Sang-Ho;Kim, Young-Suk;Lee, Jeong-Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.5D
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    • pp.705-717
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    • 2011
  • The number of horizontal tower cranes, major hoisting machineries for lifting approximately 50% of entire materials in construction projects, is rapidly increasing, but a number of accidents related to the tower cranes are being continuously occurred in construction sites as well. In particular, telescoping works in the horizontal tower cranes have showed the greatest safety concerns such as falls and collapses. It is due to the fact that tasks inserting a new mast in the space made after raising telescoping cage by fluid pressure and ascending it to the required height in the telescoping works include a series of dangerous factors in safety aspects, and might cause very serious and unexpected accidents in construction sites. The primary objective of this research is to propose two conceptual models for automating the telescoping work in horizontal tower crane and conduct their technical feasibility analyses. In this study, a design concept, a position control system using hydraulic cylinders is suggested as a better alternative for automating the telescoping work. Its potential safety improvement rate compared to the conventional method is also analyzed and presented in this study.