• Title/Summary/Keyword: Hydraulic Crane

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Development of Intelligent Hydraulic Excavator System with Crane Function (크레인 기능 부착 지능형 유압 굴삭기 시스템 개발)

  • Lee, Hong-Seon;Lee, Min-Hee;Lim, Tae-Hyeong;Chun, Se-Young;Yang, Soon-Yong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.29-36
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    • 2006
  • The hydraulic excavators are mainly applied for excavating, public works, quarrying, etc. In some of the construction site, however, they are used for crane works of relatively light materials, although the crane works by the hydraulic excavators are forbidden by law due to the safety reasons. The major construction equipment companies in forward countries have been developing the new systems, e.g. crane works by the hydraulic excavators, and they are working in the construction site. Therefore, the new system of crane works by the hydraulic excavators should be developed for the domestic construction site in order to prevent the accident. In this paper, the fundamental study and experiment are accomplished for the crane system application on the hydraulic excavators.

Safety Verification of Gantry Cranes using Hydraulic Cylinders (유압실린더를 사용한 갠트리 크레인의 안전성 검증)

  • Ko, Seong-Hoon;Lee, Kwang-Hee;Lee, Chul-Hee
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.8-14
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    • 2019
  • A typical gantry crane is generally used to lift and transport objects in various workplaces. Most of the supporting structures in a gantry crane are fixed on the ground while the moving hoist is running overhead along the girder. There are some disadvantages to its long installation time and high installation cost. Therefore, a hydraulic based gantry crane was studied to solve the issues of typical gantry cranes. The supporting structure of the proposed gantry crane consisted of a hydraulic cylinder and telescopic boom. The dimension of the proposed gantry crane can be decreased due to its simplified structure. The analytical and theoretical methods were used to verify the structural stability of the proposed crane. The most severe load condition was considered for the analysis, and the stress and deflection of the structure are analyzed. The simulation results were as expected from the theoretical analysis. Finally, the structural and dynamic safety of the proposed hydraulic based gantry crane was validated. The obtained results can be used as guidelines in the design process of the hydraulic based gantry crane.

Evaluation of Characteristics and Reliability of an Auger Crane with Built-in Hydraulic Extender (유압식 확장기가 내장된 오거 크레인의 특성 및 신뢰성 평가)

  • Kim, Jeom-Sik;Kwon, Sin-Won
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.1
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    • pp.77-82
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    • 2010
  • This study evaluated the characteristics and reliability of an auger crane with a built-in hydraulic extender. The field test of the hydraulic extender was performed with the hydraulic lines filled with hydraulic fluid and free of air. The pressure generated during the test was measured with a digital pressure gauge. The crane was considered to have undergone one cycle of the excavation process after it had performed excavation under three conditions at the same location. This process was performed three times in total. From the results of the excavation using the hydraulic extender, it was found that the maximum pressure and torque measured were 19.9 [MPa] and 895.4 [$kgf{\cdot}m$], respectively. The rotation force of the auger crane generated at this time signifies a horizontal force. If the excavation diameter of the auger crane is increased, the rotation speed is reduced causing the circumferential speed to also be reduced. The torsional shear stress of the extendable auger crane was calculated to be approximately 23.5 [MPa]. However, the rotation shaft material used for this system was carbon steel for machine structural use (SM45C). Since the minimum torsional yield stress is greater than 150 [MPa] according to KS D 3752, it means the equipment has secured a safety factor greater than 6. Therefore, it was found that when performing work using the extendable auger crane, it exhibited no problems with the safety and reliability of its shaft.

The Algorithm of Safety Equipment of The Hydraulic Excavator with Crane Working (크레인 기능을 가진 굴삭기 안전장치 알고리즘)

  • 손구영;김승수;양순용;이병룡;안경관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.75-79
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    • 2002
  • A hydraulic Excavator is applied for outdoor tasks in construction, agriculture and undersea etc. When a hydraulic Excavator works crane function tasks, most of disasters happen. In this study, In order to preventing these disasters, the safety equipment algorithm for crane working is developed, and the safety equipment algorithm for crane working is being developed. The proposed control algorithm(Zero Moment Point) is designed to avoid overload. The hydraulic excavator for crane function must work within a maximum limit of load. To accurately detect a working load, pressure sensors of boom, arm cylinder, and angle sensors of boom, arm and bucket joint are used.

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Design of the Hydraulic Rotor Block Curvature for a Knuckle Crane According to the Contact Angle (접촉각에 따른 너클 크레인용 유압로터블록의 만곡부 설계)

  • Lee J.M.;Han G.J.;Han D.S.;Lee S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.377-378
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    • 2006
  • The knuckle crane mainly consists of six parts such as swing, main boom, outer boom, extension boom, hydraulic rotor and knuckle. And the hydraulic rotor is connected at the end of extension boom has rotor block, rotor body, rotor vane. In this study, we carried out kinematics analysis of the hydraulic rotor block curvature for a knuckle crane. Then, we showed the formula to establish the radius of a circumscribed circle to form the rotor block curvature. Third, we analyzed the stress at each point of the rotor block curvature according to the contact angle. From the result of this study, we designed the rotor block curvature with a proper contact angle for a knuckle crane to guarantee the stability of hydraulic rotor.

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Development of Small Crane Control System to Improve Fishery Operations (어장작업 개선을 위한 소형 크레인 조작제어장치 개발)

  • Jeong, Heon;Lee, Sang-Woong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.5
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    • pp.625-632
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    • 2014
  • It is required a lot of strength in aquaculture, such as dragging up or moving heavy loads. So, a helper system like excavator at construction is need for fishermen. As most of HFMSC(Hydraulic Fishery Managing Small Crane)s are operated based on ON/OFF control, it can make sway the contents in the crane. In worse case, it could threaten workers. In this paper, we development the MICOM based controller which can reduce the swing sway. This paper describes the hydraulic characteristics, the design method of controller and the control algorithms. And, the proposed controller show the efficiency to carry out the experimental validation.

Optimum Design of Movable Hydraulic Crane Booms (이동식 크레인 붐의 최적설계)

  • Yoo, Kwang-Seon;Park, Jeong-Wan;Sinichi, Hidaka;Han, Seog-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.776-781
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    • 2010
  • Optimum design of movable hydraulic crane's booms for weight reduction was performed in this study. Since the boom weight of the present used booms is very heavy, it is needed to make them lighter structure as possible as we can. Optimum design was performed for the booms by changing from the hexagonal cross section to triangular truss structure under the conditions, which are the allowable stress for the present cross section must be maintained, and the optimized weight must be minimized. CATIAV5 was used for stress analysis and design variables were established as the height and width of the triangular truss structure. As the results, it is found that the height of the truss structure is increased in proportion to the height of the booms and the maximum stress for optimal truss structure was obtained as 412MPa, which is lower than the allowable stress for the present hexagonal cross section. The optimized weight of the booms is reduced to about 19.88% comparing to the original weight.

Computation of Tipping over Stability Criterion using ZMP algorithm for Hydraulic Excavator having Crane Function

  • Lim, Tae-Hyeong;Kim, Yong-Seok;Cheon, Se-Young;Lee, Young-Ju;Choi, Jong-Hwan;Lee, Hong-Seon;Yang, Soon-Yong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.286-290
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    • 2004
  • This paper deals with tipping over of hydraulic excavator's crane work. If the excavator lifts too heavy weight, the excavator will be tipped up. This is account for 38% of whole excavator accidents. In this paper, tipping-over load which is maximum load of excavator can lift with displacement of excavator links, real load and tipping-over rate are computed with Zero Moment Point theory. ZMP is verified with simulation and experiment.

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A Study on Reversal Stability of Hydraulic Excavator for Crane Work (유압 굴삭기의 크레인 작업시 전도 안정성에 관한 연구)

  • Um, Hyuk;Choi, Jong-Hwan;Kim, Seung-Soo;Yang, Soon-Yong;Lee, Jin-Gul
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.64-72
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    • 2004
  • In this paper, the dynamic stability of a hydraulic excavator using ZMP concept is considered. When a load is moved in an excavator based on automation, an excavator often loses the stability and falls over. This is because a dynamic element is not included in the moment equilibrium equation that is used in order to judge a reversal. Consequently, reversal distinction algorithm including all a static and a dynamic element along a load movement in crane work is necessary. Zero Moment Point(ZMP) is a point on the floor where the resultant moment of the gravity, the inertial force of the manipulator and the external force is zero. This study is going to interpret the reversal stability of the excavator to which is applied ZMP concept through simulation.