• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2007년도 춘계학술대회논문집
• /
• pp.683-686
• /
• 2007

The characteristics of radiated noise from the hydraulic breaker were measured under the revised regulation of Ministry of environment. The directivity of radiated noise was also measured at a distance of 7.5 m and a height of 1.5 m from the operating hydraulic breaker.

• 한국기계가공학회지
• /
• 제17권4호
• /
• pp.113-122
• /
• 2018

A hydraulic breaker is an attachment of an excavator, and it crushes stones. Recently, research to reduce the impact and noise of breakers are ongoing. In this paper, a method to improve the upper, lower, and side dampers, which act as insulation for the attenuation of vibration during breaker operation, is studied through testing and simulation. To obtain the nonlinear material constants required for the simulation, the biaxial tensile test was performed with urethane, which is a material used for dampers. The existing parts and the improved parts were compared and evaluated using the LS-DYNA program. As a result, 50% of the equivalent stress was reduced in the bracket body of the hydraulic breaker, and the equivalent stress of the side damper was also decreased. We verified that the fatigue conditions were satisfied by performing a fatigue analysis.

• 드라이브 ㆍ 컨트롤
• /
• 제18권4호
• /
• pp.65-71
• /
• 2021

In this paper, the development of a vibration reduction device for hydraulic breakers was studied. Generally, a hydraulic breaker generates shock vibrations while working. When using vibration-proof rubber, shock vibrations are reduced, but without this, shock vibrations are repeatedly generated. Such repeated shock vibrations not only lower the fatigue strength of hydraulic breakers and excavators equipped with them but also increase the fatigue of the workers. This paper proposes the possibility of reducing shock vibration by using a dynamic vibration absorber.

• 유공압시스템학회논문집
• /
• 제6권1호
• /
• pp.17-24
• /
• 2009

The performance improvement of a small-size integrated-type fully hydraulic breaker is studied in this paper. Mathematical modeling of the breaker is established and verified by experiment. Through sensitivity analysis using AMESim, the key design parameters are selected and nearly optimized to maximize the impact energy as well as to improve the dynamic characteristics such as the piston upper chamber pressure, piston and valve displacements. As a result, the impact energy, blows per minute(bpm) and output power are increased by 52.9%, 1%, and 55.6%, respectively compared with the current design. The dynamic characteristics of the piston upper chamber pressure, piston and valve displacements are also improved by the design change.

• 드라이브 ㆍ 컨트롤
• /
• 제19권3호
• /
• pp.1-8
• /
• 2022

In this paper, the design of automatic impact force control mechanism of hydraulic breaker was studied. The control mechanism uses the change of piston upper chamber pressure, when the hydraulic breaker impacts various strength rock. The piston stroke is controlled by rock strength sensing valve, piston stroke switching valve, and piston control valve. It is imperative to denote the area of each valve section, the spring constant of the spring. It provides convenience to users by automatically adjusting the appropriate striking force, according to the strength of the rock. Additionally, by increasing work productivity, it can contribute to reducing greenhouse gas emissions due to fuel efficiency reduction.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2005년도 창립60주년 기념 추계 학술대회
• /
• pp.180.2-180.2
• /
• 2005

• 한국신뢰성학회지:신뢰성응용연구
• /
• 제9권3호
• /
• pp.177-193
• /
• 2009

Hydraulic breakers, the attachment devices of the excavators, refer to a machine that converts back and forth motions of pistons into energies to break objects down finely. As the use of hydraulic breakers has been steadily increasing world-wide, consumers have become more interested in not just the quality of hydraulic breakers but their reliability. This study show functions and usages of several main parts on hydraulic breakers. In addition, based on the effect of action of hydraulic breakers, FMEA was performed to figure out the major causes and manifestations of malfunctioning. As above mentioned, we analyzed reliability of hydraulic breakers by models, and the data that had been used for the analyses were obtained from malfunctioning data in the field.

• 대한기계학회논문집A
• /
• 제35권2호
• /
• pp.207-212
• /
• 2011

유압 브레이커는 굴착기의 암 끝에 장착되어 파쇄작업을 하는 부착작업기이다. 그러나 굴착기의 성능에 치명적인 영향을 미치는 유압 브레이커의 중량에 대한 연구는 아직 없었다. 따라서 본 연구에서는 유압 브레이커에서 대부분의 중량을 차지하고 있는 하우징에 대한 최적설계를 수행하였다. 유압 브레이커 하우징의 설계 요구사항은 정상 운전상태에서 파손없이 중량을 최소화하는 것이다. 직교배열표를 이용하여 실험점을 선정하였고, 실험점에서의 결과를 바탕으로 근사모델을 생성하여 최적 설계안을 도출하였다. 그 결과, 모든 구속조건을 만족하면서 유압 브레이커 하우징의 중량을 4.8% 감소시켰다.

• 대한토목학회논문집
• /
• 제28권5B호
• /
• pp.547-558
• /
• 2008

최근 폭증하는 해상물동량으로 인해 선박은 날로 대형화되며 현재 우리나라에서는 이러한 추이에 대응하기 위해 초대형 항만건설이 서둘러 진행되고 있으며 그 중 일부는 이미 부분적으로 완성되어 운영 중이거나 계속적인 확장이 예정되어있다. 초대형 항만의 경우 항 정온도 확보를 위해 대형 직립형 방파제가 수반되기 마련이나 비교적 높은 반사율로 인해 장주기의 파랑에 취약한 구조적 문제를 지닌다. 장주기 파랑의 효과적 제어를 위해 본 고에서는 아치형 curtain wall과 유수실로 구성된 된 장파 제어체 -Eco-breaker 2- 가 제시되며 Eco-breaker 2의 수리특성을 수치적으로 규명하였다. 수치모형은 가장 강건한 파랑모형인 Navier-Stokes Eq.과 SPH(Smoothed Particle Hydrodynamics), LES(Large Eddy Simulation) 기법에 기초하여 구성하였다. 수치모형의 검증을 위한 수리모형실험도 병행하였다. 수치모의 결과 Eco-breaker 2는 유수실 내부에 생성되어 아치형 curtain wall 전면 수역과 유수실을 주기적으로 넘나드는 대규모 구조적 와로 장파를 효과적으로 제어할 수 있었다. 또한 대규모 구조적 와의 생성 영역과 세기는 내습하는 파랑의 주기에 종속하며 유수실 체류시간이 입사파 주기의 반을 하회하는 경우 반사계수는 최대 0.18까지 낮아진다. 이러한 결과는 Eco-breaker 2가 환경친화적 항의 개발에 적극적으로 활용될 수 있음을 시사하는 것으로 이를 위해 그 구체적 제원도 함께 제시하였다.

• 드라이브 ㆍ 컨트롤
• /
• 제17권4호
• /
• pp.46-53
• /
• 2020

In this paper, the development of a manually and continuously variable impact force control mechanism for hydraulic breakers was studied. Generally, a hydraulic breaker has one or two piston strokes. Hydraulic breakers, which have two strokes, have two valve-switching ports and make short and long piston strokes. The piston stroke valve controls the piston stroke by opening and closing a short stroke-switching port. The short piston stroke mode is used to break soft rock, concrete, or asphalt. This stroke control valve system is not popular for small hydraulic breakers mounted on 1 to 14-ton excavators. To preserve the carrier-like excavator, proper breaking force is needed, and it can be easily controlled by multiple piston stroke control valves. The easiest way to control these breakers is to use several switching ports and valves but they are not easy to install in small hydraulic breakers and are expensive. To use only one switching port and valve, a method can be used to change the open area of the switching port to delay valve switching. This method provides multiple piston strokes.