• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 추계학술대회 논문집
• /
• pp.220-223
• /
• 2005

The rapid prototyping (RP) technology has been advanced for various applications such as verification of design, functional test. However, many RP machines still have low accuracy and limitation of applications for various materials. In this research, a hybrid RP system was developed to improve precision of micro parts. This hybrid system consists of deposition and material removal process by mechanical micro machining to fabricate nano composites using photo-curable polymer resin with various nano particles. In this work, using hybrid RP process with Multi-Walled Carbon Nano Tube (MWCNT) and hydroxyapatite, micro parts were fabricated. The precision of parts was evaluated based on the original CAD design, and to see the effect of nano particles on mechanical properties, tensile strength was measured. From the results of experiments, it was confirmed that the part made by hybrid process had higher precision, and the addition of nano particles improved mechanical properties.

• 한국정보디스플레이학회:학술대회논문집
• /
• 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.I
• /
• pp.668-672
• /
• 2005

Doosan DND, OLED manufacturing equipment maker, has developed the largest deposition system to produce $730{\times}920mm$ size AMOLED devices for the first time in the world. It is necessary for producing 40" AMOLED panels to develop the large-scaled vacuum technologies including ICP plasma, stretching glass chuck, organic deposition, metal deposition and hybrid encapsulation processes.

• International Journal of Naval Architecture and Ocean Engineering
• /
• 제7권4호
• /
• pp.770-783
• /
• 2015

Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG) hybrid (PMH) welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

• 한국정밀공학회지
• /
• 제33권1호
• /
• pp.77-83
• /
• 2016

Intricate deflection requires many conventional actuators (motors, pistons etc.), which can be financially and spatially wasteful. Novel smart soft composite (SSC) actuators have been suggested, but fabrication complexity restricts their widespread use as general-purpose actuators. In this study, a hybrid manufacturing process comprising 3-D printing and casting was developed for automated fabrication of SSC actuators with $200{\mu}m$ precision, using a 3-D printer (3DISON, ROKIT), a simple polymer mixer, and a compressor controller. A method to improve precision is suggested, and the design compensates for deposition and backlash errors (maximum, $170{\mu}m$). A suitable flow rate and tool path are suggested for the polymer casting process. The equipment and process costs proposed here are lower than those of existing 3D printers for a multi-material deposition system and the technique has $200{\mu}m$ precision, which is suitable for fabrication of SSC actuators.

• 한국CDE학회논문집
• /
• 제10권6호
• /
• pp.421-431
• /
• 2005

This paper introduces a new approach for saving build time of hybrid rapid prototyping by decomposing a part into minimum number of layers. In the hybrid rapid prototyping, a part of a complicated shape is realized by adding layers of a simpler shape, each of which is obtained by machining a sheet of constant thickness from its top and bottom surfaces. Thus it is desired to decompose a given part into the minimum number of layers while guaranteeing each layer to be fabricated from the given sheets using a 3-axis milling machine. To satisfy these requirements, a concave edge-based algorithm is proposed to decompose a part into layers by considering the tool accessibility, the total number of layers, and the allowable sheet thickness.

• 마이크로전자및패키징학회지
• /
• 제23권2호
• /
• pp.65-71
• /
• 2016

본 연구에서는 나노 입자 적층 시스템(Nano Particle Deposition System, NPDS)을 이용하여 전기변색소자의 작동 전극을 적층하고 또한 염료 감응 태양전지의 반도체 층으로 사용되는 $TiO_2$층 및 전기변색소자의 이온 저장 층으로 사용되는 Antimony Tin Oxide(ATO) 층을 제작하였다. NPDS는 상온 건식 분말 적층법으로 노즐을 통하여 초음속으로 가속된 분말의 높은 에너지를 이용하여 기판에 적층하는 새로운 개념의 건식 적층 방법이다. 본 연구에서 코팅된 물질의 두께는 전기변색소자의 투과율에 영향을 끼치는데, 이는 표면 프로파일 측정법(surface profiling method)으로 측정하였으며, 적층된 $TiO_2$와 ATO 및 복합 층의 미세 구조를 확인하기 위해 SEM을 이용한 분석을 진행하였다. 한편 염료 감응 태양전지의 광 변환 효율은 솔라 시뮬레이터로 분석하였다. 또한 UV-visible spectrometer와 power source를 이용하여 630 nm 대역에서 전기 변색 소자가 갖는 투과도 변화와 낮은 전압에서의 작동 및 변색 횟수를 측정하였으며, 결과적으로 상기 과정을 거쳐 제작되고, 측정된 염료 감응 태양전지 - 전기 변색 통합 구조 소자를 자체 제작한 에너지 하베스팅 시스템과 연결하여 통합 구조 소자 내 태양전지의 전압 발생을 통해 자체 구동이 가능한 전기 변색 소자 시스템 제작에 성공하였다. NPDS를 통해 제작된 변색 소자의 경우, 최대 49%의 투과도 변화와 500회 작동에서 C-V curve를 유지함을 측정하여 성능과 내구성을 입증하였고, 통합 소자 내 태양 전지의 광 변환 효율은 최대 2.55%로 측정되었으며, 통합 소자 내 변색 소자의 경우 최대 26%의 투과도 변화를 보였다.

• 한국정밀공학회지
• /
• 제33권3호
• /
• pp.235-242
• /
• 2016

The purpose of this study is an attempt to improve the functionality of a conventional Fused Deposition Modeling (FDM) process using the Automatic Tool Changer (ATC) to perform multimaterial production and post-processing. Hybrid-FDM means a fusion of an Additive Manufacturing process and grinding process using the ATC system. In order to enhance the potentiality of production capacity for multi-material fabrication and surface roughness improvement, two extrusion tools and one grinding tool system are suggested. A pneumatic chuck is attached on a moving platform in the XY axes plane and an extrusion head and grinding head are placed in a docking station, allowing for a quick changeover with each other. Therefore, the manufacturing lead time can be reduced efficiently for the fabrication of a product.

• 한국표면공학회:학술대회논문집
• /
• 한국표면공학회 2014년도 추계학술대회 논문집
• /
• pp.304-304
• /
• 2014

Quaternary Ti-Al-Si-N films were deposited on WC-Co substrates by a hybrid deposition system of arc ion plating (AIP) method for Ti-Al source and DC magnetron sputtering technique for Si incorporation. The synthesized Ti-Al-Si-N films were revealed to be composites of solid-solution (Ti,Al)N crystallites and amorphous $Si_3N_4$ by instrumental analyses. The Si addition in Ti-Al-N films affected the refinement and uniform distribution of crystallites by percolation phenomenon of amorphous silicon nitride, similarly to Si effect in TiN film. As the Si content increased up to about 9 at.%, the hardness of Ti-Al-N film steeply increased from 30 GPa to about 50 GPa. The highest microhardness value (~50 GPa) was obtained from the Ti-Al-Si-N film having the Si content of 9 at.%, the microstructure of which was characterized by a nanocomposite of $nc-(Ti,Al)N/a-Si_3N_4$.

• 한국표면공학회지
• /
• 제47권4호
• /
• pp.174-180
• /
• 2014

In this study, TiAlSiN coatings have been successfully synthesized on stainless steel and tungsten carbide substrate by a hybrid coating method employing a cathodic arc and a magnetron sputtering source. TiAl and Si target were vaporized with the cathodic arc source and the magnetron sputtering source, respectively. Process gas was the mixture of nitrogen and argon gas. With the increase of Si content, the crystallinity and the grain size of TiAlSiN film was decreased. At the Si content of more than 8 at.%, grain size of TiAlSiN was saturated at around 2 nm. The hardness value of the TiAlSiN film increased with incorporation of Si, and had the maximum value of ~ 3,233 Hv at the Si content of 9.2 at.%. The oxidation resistance of TiAlSiN film was enhanced with the increase of Si content.

• 대한기계학회논문집A
• /
• 제38권8호
• /
• pp.869-874
• /
• 2014

임의형상 제작기술을 이용하면 원하는 형상을 빠르게 제작할 수 있다. 하지만 임의형상 제작기술을 직접 제품을 생산하기 위한 제조기술에 적용하기 위해서는 문제점들이 있다. 이에, 하나의 대안으로써 다중재료 임의형상 제작기술이 주목 받고 있다. 특히 다중재료 임의형상 제작기술을 이용하면 기존의 2 차원 PCB 와는 다른, 회로 소자의 배열 및 외부 형상의 제약이 적은 3 차원 회로 장치를 제작 할 수 있다. 본 연구에서는 3 차원 회로 장치 제작을 위하여 FDM 방식과 직접주사 방식을 통합한 장치를 설계하고, 이 장치를 이용하여 3 차원 회로장치를 제작하였다. 즉, LED와 조도센서를 이용한 3 차원 회로 장치를 제작하여 작동을 확인하였으며, 자동화된 3 차원 회로 장치의 제작을 위한 임의형상 제작 기술과 직접주사 기술이 통합된 시스템 개발에 대한 기초연구를 수행하였다.