• Title/Summary/Keyword: Hybrid Composite Materials

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Study on Weight Reduction of Urban Transit Carbody Based on Material Changes and Structural Optimization (도시철도차량 차체의 경량화를 위한 소재 변경 및 구조체 최적화 연구)

  • Cho, Jeong Gil;Koo, Jeong Seo;Jung, Hyun Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1099-1107
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    • 2013
  • This study proposes a weight reduction design for urban transit, specifically, a Korean EMU carbody made of aluminum extrusion profiles, according to size optimization and useful material changes. First, the thickness of the under-frame, side-panels, and end-panels were optimized by the size optimization process, and then, the weight of the Korean EMU carbody could be reduced to approximately 14.8%. Second, the under-frame of the optimized carbody was substituted with a frame-type structure made of SMA 570, and then, the weight of the hybrid-type carbody was 3.8% lighter than that of the initial K-EMU. Finally, the under-frame and the roof-panel were substituted with a composite material sandwich to obtain an ultralight hybrid-type carbody. The weight of the ultralight hybrid-type carbody was 30% lighter than that of the initial K-EMU. All the resulting carbody models satisfied the design regulations of the domestic Performance Test Standard for Electrical Multiple Unit.

Mechanical Properties of External Thermal Insulation Composite System with Quasi-Non-Combustible Performance (준불연 외단열시스템의 역학적 특성에 관한 연구)

  • Choi, Ki-Sun;Ha, Soo-Kyung;Oh, Keun-Yeong;Park, Keum-Sung;Ryu, Hwa-Sung
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.5
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    • pp.507-518
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    • 2021
  • The application of an adhesive calcium carbonate-based hybrid insulation board with quasi-combustibility in the external thermal insulation composite system(ETICS) ensures effective thermal performance and fire safety. This study aimed to conduct a mechanical test of the quasi-non-combustible hybrid insulation board as well as its constituent materials to obtain the basic data for the structural design of the adhesive ETICS. Test specimens were fabricated based on domestic and foreign test standards to examine and evaluate their tensile, compressive, flexural, and shear strengths. The strength characteristics of the quasi-non-combustible hybrid insulation board were identified from the test results, which verified that the minimum required physical properties suggested by the current KS M ISO 4898 were met. Furthermore, the quasi-non-combustible ETICS used in this study was found to be suitable for use as an external insulation system for walls unless subjected to continuous gravity load, such as a heavy exterior finish.

Effect of Green Tea and Saw Dust Contents on Dynamic Modulus of Elasticity of Hybrid Composite Boards and Prediction of Static Bending Strength Performances (이종복합보드의 동적탄성률에 미치는 녹차와 톱밥 배합비율의 영향 및 정적 휨 강도성능의 예측)

  • Park, Han-Min;Lee, Soo-Kyeong;Seok, Ji-Hoon;Choi, Nam-Kyeong;Kwon, Chang-Bae;Heo, Hwang-Sun;Byeon, Hee-Seop;Yang, Jae-Kyung;Kim, Jong-Chul
    • Journal of agriculture & life science
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    • v.46 no.2
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    • pp.9-17
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    • 2012
  • In this study, in addition to the green tea - wood fiber hybrid composite boards of previous researches, to make effective use of saw dust of domestic cypress tree with functionalities and application as interior materials, eco-friendly hybrid composite boards were manufactured from wood fiber, green tea and saw dust of cypress tree. We investigated the effect of the component ratio of saw dust and green tea on dynamic MOE (modulus of elasticity). Dynamic MOE was within 1.41~1.65 GPa, and showed the highest value in wood fiber : green tea : saw dust = 50 : 40 : 10 of the component ratio, and had the lowest value in 50 : 30 : 20 of component ratio. These values were 1.4~1.6 times higher than static bending MOE of wood fiber - saw dust - green tea hybrid composite boards, and were 2.0~2.9 times lower than those of green tea - wood fiber hybrid composite boards reported in the previous researches. From the results of correlation regression analyses between dynamic MOE and static strength performances, a very high correlation coefficients were obtained, therefore it was found that static bending strength performances can be estimated with a high reliability from dynamic MOE.

A Study on Fatigue Crack Retardation Using NDT Test in a Hybrid Composite Material Reinforced with a CFRP (CFRP로 보강한 하이브리드 복합재료의 비파괴검사법을 이용한 피로균열 지연의 연구)

  • 윤한기;박원조;허정원
    • Composites Research
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    • v.12 no.3
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    • pp.1-7
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    • 1999
  • New hybrid composite material CPAL(Carbon Patched ALuminum alloy), an Al2024-T3 plate doubleside reinforced with carbon/epoxy laminates were made. Fatigue crack growth tests were carried out at R=0.2, 0.5 in the CPAL specimens. The retardation mechanism and behavior of fatigue crack growth were examined basing on investigation of the crack and the delamination using a X-Ray and a ultrasonic C-Scan. The fatigue crack growth rates of CPAL specimens were remarkedly retarded compared to that of the Al2024-T3 specimen. The retardations amounts of the fatigue crack growth rates get higher in $0^{\circ}$/$90^{\circ}$ CPAL specimen than in $\pm$$45^{\circ}$ CPAL specimen, and get higher at R=0.2 than at R=0.5. The retardation of fatigue crack growth rates in CPAL specimen was generated by the crack bridging mechanism, that is the behavior that the fibers in CFRP layers decrease the COD in the Al2024-T3 plate.

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Dynamic Characteristics and Power Generation Performance Evaluation of Customized Energy Block Structures (시설물 맞춤형 에너지 블록 구조의 동적 특성 및 발전 성능 평가)

  • Noh, Myung-Hyun;Kim, Hyo-Jin;Parl, Ji-Young;Lee, Sang-Youl
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.2
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    • pp.197-206
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    • 2016
  • This study carried out structural behaviors and power generation performances of customized energy harvesting block structures, especially for infrastructures such as parking facility. The improved energy block structures described in this study were represented by using numerical and experimental models. In particular, the composite-PZT hybrid energy blocks are tentatively proposed for better structural durability and power generation effects. The finite element model using ABAQUS program is used for studying static and dynamic characteristics of block structures made of composite materials. In addition, we evaluated the various power generation capacities of advanced energy block structures through laboratory-scale and field experiments.

Effects of Reinforced Fibers on Energy Absorption Characteristics under Quasi-static Compressive Loading of Composite Circular Tubes (강화섬유에 따른 준정적 하중하에서 복합소재 원형튜브의 에너지 흡수특성 평가 연구)

  • Kim, Jung-Seok;Yoon, Huk-Jin;Lee, Ho-Sun;Choi, Kyung-Hoon
    • Composites Research
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    • v.22 no.6
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    • pp.32-38
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    • 2009
  • In this study, the energy absorption capabilities and failure modes of four different kinds of circular tubes made of carbon, Kevlar and carbon-Kevlar hybrid composites with epoxy resin have been evaluated. In order to achieve these goals, these tubes were fabricated with unidirectional prepregs and compressive tests were conducted for the tubes under 10mm/min loading speed. From the test results, carbon/epoxy tubes were collapsed by brittle fracturing mode and showed the best energy absorption capabilities, while Kevlar/epoxy tubes were crushed by local buckling mode and worst. The hybrid [$90_C/0_K$] tubes were failed in a local bucking mode and showed good post crushing integrity, whereas [$90_K/0_C$] tubes were failed in a lamina bending mode and bad post crushing integrity.

A study on marginal fit of the ceramic-based hybrid resin restoration for dental CAD/CAM systems (치과용 CAD/CAM 전용 세라믹기반 하이브리드 레진 수복물의 변연 적합 연구)

  • Jeong, Chang-Seop;Park, Jong-Kyoung
    • Journal of Technologic Dentistry
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    • v.42 no.3
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    • pp.228-233
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    • 2020
  • Purpose: This study aimed to assess and compare the marginal fit of ceramic-based hybrid resin restoration (HYB) and zirconia restoration (ZIR) for dental computer-aided design/computer-aided manufacturing systems. Methods: A stainless steel master model was produced. The impression was first made with silicone, and then stone working models were produced. A total of twenty restorations were fabricated with two different materials: ZIR and HYB. The silicone film thickness of the marginal gap was measured using a digital microscope; digital photos were taken at a magnification of ×160, and then analyzed using a measurement software. The values of the result were evaluated with the independent-sample t-test (α=0.05). All statistical analyses were performed with a statistical software. Results: The mean values for the marginal gap was 37.14±2.96 ㎛ for HYB, compared with 40.37±5.26 ㎛ for ZIR. No significant difference was found between ZIR and HYB (p=0.107). Conclusion: As a result, the marginal fit of the restoration fabricated using the hybrid resin was better than that of the restoration fabricated using zirconia. Also, the marginal fit of all groups was below the clinical acceptable range of 120 ㎛. Thus, HYB for dental CAD/CAM system in this study is expected to be suitable for clinical use in dentistry.

Damage evaluation of RC beams strengthened with hybrid fibers

  • Sridhar, Radhika;Prasad, Ravi
    • Advances in concrete construction
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    • v.8 no.1
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    • pp.9-19
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    • 2019
  • This paper describes an experimental investigation on hybrid fiber reinforced concrete (HYFRC) beams. And the main aim of this present paper is to examine the dynamic characteristics and damage evaluation of undamaged and damaged HYFRC beams under free-free constraints. In this experimental work, totally four RC beams were cast and analyzed in order to evaluate the dynamic behavior as well as static load behavior of HYFRCs. Hybrid fiber reinforced concrete beams have been cast by incorporating two different fibers such as steel and polypropylene (PP). Damage of HYFRC beams was obtained by cracking of concrete for one of the beams in each set under four-point bending tests with different percentage variation of damage levels as 50%, 70% and 90% of maximum ultimate load. And the main dynamic characteristics such as damping, fundamental natural frequencies, mode shapes and frequency response function at each and every damage level has been assessed by means of non-destructive technique (NDT) with hammer excitation. The fundamental natural frequency and damping values obtained through dynamic tests for HYFRC beams were compared with control (reference) RC beam at each level of damage which has been acquired through static tests. The static experimental test results emphasize that the HYFRC beam has attained higher ultimate load as compared with control reinforced concrete beam.

Tensile Behavior of Fiber/Particle Hybrid Metal Matrix Composites (섬유/입자 혼합금속복합재료의 인장거동)

  • 정성욱;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.139-142
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    • 2002
  • This study presents a mathematical model predicting the stress-strain behavior of fiber reinforced (FMMCs) and fiber/particle reinforced metal matrix composites (F/P MMCs). MMCs were fabricated by squeeze casting method using Al2O3 short fiber and particle as reinforcement, and A356 aluminum alloy as matrix. The fiber/particle ratios of F/P MMCs were 2:1, 1:1, 1:2 with the total reinforcement volume fraction of 20 vol.%, and the FMMCs were reinforced with 10 vol,%, 15 vol. %, 20 vol. % of fibers. Tensile tests were conducted and compared with predictions which were derived using laminate analogy theory and multi-failure model of reinforcements. Results show that the tensile strength of FMMCs with 10 vol.% of fiber was well matched with prediction, and as the fiber volume increases, predictions become larger than experimental results. The difference between the prediction and experiment is considered to be a result of matrix allowance of fiber damage in tensile loading. As the fiber volume fraction in FMMCs increases, the fiber damage increases and so that the tensile strength is reduced. The strength of F/P MMCs approaches more closely to the prediction than FMMCs reinforced with 20 vol.% of fibers because F/P MMCs contains small quantity of fibers and thus has a positive effect in fiber strengthening.

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Experimental Investigation on the Blast Resistance of Fiber-Reinforced Cementitious Composite Panels Subjected to Contact Explosions

  • Nam, Jeongsoo;Kim, Hongseop;Kim, Gyuyong
    • International Journal of Concrete Structures and Materials
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    • v.11 no.1
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    • pp.29-43
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    • 2017
  • This study investigates the blast resistance of fiber-reinforced cementitious composite (FRCC) panels, with fiber volume fractions of 2%, subjected to contact explosions using an emulsion explosive. A number of FRCC panels with five different fiber mixtures (i.e., micro polyvinyl alcohol fiber, micro polyethylene fiber, macro hooked-end steel fiber, micro polyvinyl alcohol fiber with macro hooked-end steel fiber, and micro polyethylene fiber with macro hooked-end steel fiber) were fabricated and tested. In addition, the blast resistance of plain panels (i.e., non-fiber-reinforced high strength concrete, and non-fiber-reinforced cementitious composites) were examined for comparison with those of the FRCC panels. The resistance of the panels to spall failure improved with the addition of micro synthetic fibers and/or macro hooked-end steel fibers as compared to those of the plain panels. The fracture energy of the FRCC panels was significantly higher than that of the plain panels, which reduced the local damage experienced by the FRCCs. The cracks on the back side of the micro synthetic fiber-reinforced panel due to contact explosions were greatly controlled compared to the macro hooked-end steel fiber-reinforced panel. However, the blast resistance of the macro hooked-end steel fiber-reinforced panel was improved by hybrid with micro synthetic fibers.