• 대한기계학회논문집B
• /
• 제25권7호
• /
• pp.975-980
• /
• 2001

The thermal analysis of the hot roller in a dry film laminator is studied numerically by steady-state two-dimensional heat transfer. In the laminating process for PDP glass or PCB, the temperature distributions in a hot roller are presented considering the effects of the roller rotation speed and the inner and outer radii of the roller. The results show that the temperature distributions are strongly dependent on Peclet number. If Pe number becomes larger, the iso-thermal lines are more concentric about the rotating axis and the temperature difference on the hot roller surface decreases exponentially. It also shows that if the contact angle between the roller and the film becomes smaller the temperature difference becomes smaller. However, the changes of the rollers inner or outer radius have little effect on the temperature difference.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2008년도 추계학술대회A
• /
• pp.538-543
• /
• 2008

A roller with a shaft and hot oil paths for pressing electrodes of polymer batteries were modeled and analyzed by FEM. There are many hot oil tubes in the roller and shaft, through which $72^{\circ}C$ hot oil flows for heating the surface of a roller and shaft. Thermal deformations and temperatures distributions of the roller and shaft were calculated and a convection boundary condition on surfaces was used. The influence of existence of a groove in the shaft on the flatness of a roller surface caused by thermal deformation was investigated. In addition, the amount of spring-back of electrodes under vacuum pressure and heating was calculated after the hot rolling process. It was shown from this study that the groove in one shaft had a favorable effect on the surface flatness.

• Journal of Advanced Marine Engineering and Technology
• /
• 제36권2호
• /
• pp.276-285
• /
• 2012

본 연구목적은 열간압연용 런-아웃 테이블 롤러 표면의 기계적 성질을 개선하기 위해 다공질 자용성 합금으로 피복하는 방법을 개발하는 것이다. 열간압연에서 런-아웃 테이블의 롤러 내구성을 높이기 위해서는 고온에서 롤러표면의 경도를 높게 유지해야 하고, 내마모성, 내식성, 내열성, 내소부성 및 내응착성의 향상을 유지하여야 한다. 또한, 고온의 열연 강판을 안정적으로 이송할 수 있도록 하기 위해서는 롤러표면에 적절한 마찰계수를 유지하도록 하여야 하고, 롤러와 강판 사이에 미끄럼 발생이 없어야 한다. 본 연구에서는 자용성 합금에 텅스텐카바이드를 첨가시켜 서메트화하여 롤러의 내마모성을 증대시켰고, 미세 철분말을 롤러표면에 피복하여 다공질을 만들어 마찰계수를 높이고 붙잡음성을 향상시켰다. 그 결과, Ni-Cr 피복 롤러에 비하여 다공질 자용성 합금 피복 롤러는 피복층에 철분이 5 ~ 10 wt%로 많이 함유되어 재용융 공정에서 전기로로 가열하여 일부분만 합금화되고 나머지는 산화 및 용해에 의해 탈락되어 다공질로 나타나 강판과의 붙잡음성을 향상시켰다.

• 수산해양기술연구
• /
• 제27권2호
• /
• pp.125-131
• /
• 1991

Electrolyte matrix fabrication process can be classifed as hot pressing, tape casting, callendering, electrophoretic deposition. however, these have limits in practice. Hot pressing is cumbersome method, because of careful heating and cooling. Furthermore, the perfected tile is so fragile that it is difficult to fit in a cell. Therefore this method is not adequate for mass production of the electrolyte matrix. Using electrophoretic deposition method, a very thin matrix can be made, but many attempts of the electrolyte embeding were found to be failure. Tape casting and callendering methods are employed in most of the matrix fabrication for the present. But these methods require lots of water as a solvent, so that coating of the LiAlO sub(2) with electrolyte is difficult. Recently, hot roll milling method has been developed and the perfected matrix was proved to be free from crack. The method, however, needs a roller to make a matrix and a perfected matrix is carefully striped off from the cooled roller. Therefore, this method requires a long time due to the cooling process. The author proposes a cold rolling process. On this method, heated slurry of the LiAlO sub(2) mixed with binder, is rolled with a cold roller. The heated slurry dose not adhere to the roller, since contacted hot slurry is rapidly solidified. Therefore fabrication speed is increased, without getting rid of merits of the hot rolling process.

• 접착 및 계면
• /
• 제7권3호
• /
• pp.16-25
• /
• 2006

내열성 및 투습방수기능을 가진 신발용 직물 및 부직포를 제조하기 위하여 스크린 방식으로 공정조건을 검토하고 투습방수 필름을 라미네이팅 한 후, 최종제품의 물성을 평가하였다. 결과는 다음과 같다. 열가소성 핫 멜트와는 달리 반응형 폴리우레탄 핫 멜트는 작업 이후에 적정한 내열성을 보유하는 것으로 나타났다. 최적의 용융접착 공정조건은 다음과 같다 ; 드럼 온도 $95^{\circ}C$, 호스 온도 $97^{\circ}C$, 공급파이프 온도 $100^{\circ}C$, 스크린 온도 $105^{\circ}C$이고, opposite roller의 압력은 $1kgf/cm^2$, laminating roller의 압력은 $3kgf/cm^2$이며, 가공속도는 15 m/min이다. 투습도는 필름의 두께가 증가함에 따라 투습도는 감소하였으나, 내수도는 증가하였고, 공기투과도는 필름의 영향이 지배적이었다.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2011년도 춘계학술대회 논문집
• /
• pp.473-474
• /
• 2011

• 제어로봇시스템학회논문지
• /
• 제21권8호
• /
• pp.723-728
• /
• 2015

In the conventional hot rolling process, the defects of products such as scratches occur due to impact and friction. Impact occurs as a result of the contact of between rollers and the slab. Also, friction occurs in the rolling process. To improve these defects, a variety of processes were developed. The flying touch method is also one of the processes to reduce defects and uses a movable upper roller. To use this unfixed roller, the impact and frictions between rollers and the slab should be minimized. This paper proposes a hot rolling process simulator to verify and test the efficiency of the flying touch method. The simulator was designed to verify the method. This paper also proposes a new impact reducing method and velocity synchronization method which are simulated to realize the method.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
• /
• pp.37-38
• /
• 2007

It needs several large reservoirs and long time to remove suspended solid like steel fines and iron oxide in hot rolling coolant. If removing rate of suspended solid in rolling coolant is improved by using high gradient magnetic separation (HGMS) system, the productivity of working process can be increased and the area of reservoir can be reduced. Pre-treatment process that react magnetic floc with inorganic and organic flocculant in coolant was studied. Horizontal type superconducting HGMS system was manufactured successfully, which was constituted with automatic filter transportation apparatus, 6 T He-free superconducting magnet system and water circulation system. The solid suspension removal ratio in hot rolling coolant was increased by flocculation with inorganic and organic flocculant.

• 한국기계가공학회지
• /
• 제16권4호
• /
• pp.38-45
• /
• 2017

A finite element analysis-based approach which investigates the causes of the breakdown in the outer ring of the choke at hot rod rolling mill is presented. Two-dimensional drawings of the whole vertical-type mill stand are transformed into three-dimensional CAD models. Non-linear elasto-plastic deformation analysis of material at the roll gap is performed for computing roll force and torque of the work roll. Then, the reaction forces of the bearing rings together with a set of roller bearings that support the work roll are obtained by means of rigid body motion analysis. Finally, stress behaviors in the bearing rings together with a set of roller bearings that support the work roll are investigated by linear elastic analysis. Results reveal that stress at the contact area between the outer ring and roller bearing is extraordinary high when an internal gap between an external surface of the outer ring and the internal surface of the chock due to wear of the inside of the chock occurs.

• 대한토목학회논문집
• /
• 제28권6A호
• /
• pp.881-891
• /
• 2008

국내 최초로 시공되는 롤러다짐 콘크리트 댐(RCD)의 온도균열 관리방안 수립하기 위하여 RCD 공법의 시공특성인 층(layer) 타설 방식을 고려하여, 댐체의 온도분포 및 온도응력 해석을 수행하였다. RCD 공법은 수 백 개의 시공단계로 구성되어 있고, 실제 타설 층을 시공단계로 해석하는 것과 6층을 한 시공단계로 시공하는 경우를 비교하여 해석 단계의 단순화 가능성을 검토하였으며, 단위시멘트량이 $130kg/m^3$ 내외로 발열량이 매우 작은 RCD 배합의 경우에도 여름철에는 온도균열 지수가 1.0 이하로 나타나 온도관리의 필요성을 확인하였다.