• 제목/요약/키워드: Hot Melt Extrusion

검색결과 21건 처리시간 0.027초

SiC휘스커로 강화한 6061 Al합금 복합재료의 기계적 특성에 미치는 열간압출의 영향 (Effect of Hot Extrusion on the Mechanical Properties of 6061 Aluminum Alloy composites Reinforced with SiC whisker)

  • 김준수;임수근
    • 한국주조공학회지
    • /
    • 제16권2호
    • /
    • pp.132-140
    • /
    • 1996
  • Both cast and extruded composites of SiC whisker reinforced 6061 Al alloy matrix were fabricated by high pressure infiltration of the alloy melt into the SiC preform and subsequent hot extrusion of the composite ingots. The micro structures, age hardening behavior and mechanical properties have been examined on the both cast and extruded composites of SiCw/6061. The cast composites of SiCw/6061 were obtained in which SiC whiskers were randomly oriented. Hot extrusion of these cast composites lead to alignment of the whisker in the direction of extrusion. Strengthening effect of whisker in the extruded composites is lower than that of the cast composites. The cast composites of SiCw/6061 showed higher thensile strength and lower elongation than extruded composites of SiCw/6061 at all testing temperatures. Lower tensile strength and higher elongation of the extruded composites were attributable to fine grain structures in which grain boundary sliding occruued preferentially at elevated temperatures.

  • PDF

HME (Hot-Melt Extrusion)를 이용한 오미자 씨 및 박의 수용성 및 항산화 효과 향상 (An Enhanced Water Solubility and Antioxidant Effects of Seed and Pamace of Schisandra chinensis (Turcz.) Baill Formulation by HME (Hot-Melt Extrusion))

  • 고은지;강민지;김민준;임정대;김영숙;임종민;조민정;오태우;김석호;곽경태;전병엽
    • 대한한의학방제학회지
    • /
    • 제31권4호
    • /
    • pp.215-230
    • /
    • 2023
  • Objectives : Schisandra chinensis (Turcz.) Baill contains many nutrients and exhibits high physiological functions. It has been shown that Schisandra seed and pamace contains more nutrients than fruits and thus have higher antioxidant efficacy. In this study, seed and pamace of Schisandra chinensis (Turcz.) Baill (SPSC) were treated with hot-melt extrudate (HME) extrusion to produce water-soluble nanoparticles. Methods : SPSC was treated with HME to prepare nanoparticles. In this process, excipients (hydroxypropyl methylcellulose, pullulan, 2-hydroxylpropyl-beta-cyclodextrin, lecithin) were added to prepare a hydrophilic polymer matrix. To compare and analyze the antioxidant effect and schizandrin content, total flavonoid content, total phenol content and ABTS assay were measured. To confirm the effect of increasing the water solubility of the particles, particle size and water solubility index measurements were performed. The molecular of the material was analyzed using Fourier transform infrared spectroscopy (FT-IR). Results : The particle size of HME extrudates decreased, while total phenols, flavonoids, schizandrin, antioxidant effect, and solubility increased. Through FT-IR, it was confirmed that the SPSC and the extrudate exhibit the same chemical properties. In addition, it was confirmed that when extracted with water, it exhibited a higher antioxidant effect than the ethanol extract. Conclusions : HME technology increased the solubility of SPSC, which are processing by-products, and improved their antioxidant effect to a higher degree. It was confirmed that SPSC could be used as an eco-friendly, high value-added material.

열간압출을 이용한 고신뢰성 n형 Bi-Te-Se계 열전소자 제조 (Preparation of n-type Bi-Te-Se-based Thermoelectric Materials with Improved Reliability via hot Extrusion Process)

  • 황정윤;김용남;이규형
    • 마이크로전자및패키징학회지
    • /
    • 제26권2호
    • /
    • pp.45-49
    • /
    • 2019
  • 높은 신뢰성의 n형 Bi-Te-Se계 열전소자 제조를 위한 열간압출 공정을 확립하였다. 용융-응고 공정을 이용하여 Bi-Te-Se 원료잉곳을 합성하였으며, 고에너지 볼밀을 이용하여 평균 ${\sim}30{\mu}m$ 크기의 분말로 분쇄하였다. 일축가압 공정으로 분말을 직경 20 mm의 디스크 형태로 성형한 후 압출용 몰드 설계-제작 및 열간압출 공정 온도와 압력을 제어하여 성형체로부터 00l 방향으로 결정 배향된 지름 1.8 mm의 원통형 고밀도 압출체를 제조하였다. 상온에서 최대 ${\sim}4.1mW/mK^2$의 높은 파워팩터를 나타냈으며, zone melting 공정으로 제조한 상용 열전소재와 비교하여 2배 이상 향상된 기계적 강도 (~50 MPa)를 구현하였다.

라미네이팅 필름의 코로나 처리 효과와 주사 전자현미경을 이용한 해석 (The Effect of Corona Treated on Laminating Film and Its Analytical Study by SEM)

  • 김종규;김양평
    • 한국인쇄학회지
    • /
    • 제26권2호
    • /
    • pp.15-30
    • /
    • 2008
  • Studies were carried out the phenomenal observation on the effect of corona treated hotmelt laminating film in process of manufacture by 2 kinds of experiments. These are as follow: 1) In order to verify the treatment reducing value of dynes and dynes durability with the lapse of time, it was checked dynes of a pair of 4 bar discharge electrode with 9 one for 144 hr., and it show results that 9 bar discharge electrode has higher initial dynes as well as keep up 48 dynes durability long than 4 one. 2) Drawn an inference from 3 actions -Chemical-Physical-Mechanical, on laminating film in terms of SEM's observation that are the adhesive status in boundary of corona treated base film, extrusion coating hotmelt layer, and configuration of hotmelt surface after corona treated. In tandem system, EVA layers adhesion keep its stability without corona discharge treatment.

  • PDF

Absorption Enhancer and Polymer (Vitamin E TPGS and PVP K29) by Solid Dispersion Improve Dissolution and Bioavailability of Eprosartan Mesylate

  • Ahn, Jae-Soon;Kim, Kang-Min;Ko, Chan-Young;Kang, Jae-Seon
    • Bulletin of the Korean Chemical Society
    • /
    • 제32권5호
    • /
    • pp.1587-1592
    • /
    • 2011
  • The aim of the present study was to improve the solubility and bioavailability of a poorly water-soluble drug in human body, using a solid dispersion technique (hot melt extrusion). The solid dispersion was prepared by cooling the hot melt of the drug in the carrier (Vitamin E TPGS and PVP). The dissolution rate of formulation 1 from a novel formulation prepared by solid dispersion technique was equal to release of formulation 6 (40% of eprosartan mesylate is in contrast to teveten$^{(R)}$) within 60 min (Table 1). The oral bioavailability of new eprosartan mesylate tablet having vitamin E TPGS and PVP K29 was tested on rats and dogs. Of the absorption enhancer and polymer tested, vitamin E TPGS and PVP K29, resulted in the greatest increases of AUC in animals (about 2.5-fold increase in rat and dog). When eprosartan mesylate was mixed with the absorption enhancer and polymer in a ratio of 2.94:2:1, vitamin E TPGS and PVP K29 improved eprosartan mesylate bioavailability significantly compared with the conventional immediate release (IR) tablet Teveten$^{(R)}$ (formulation 7). These results show that solid dispersion using vitamin E TPGS and PVP K29 is a promising approach for developing eprosartan mesylate drug products.

셀룰로오스 아세테이트 안경테 판재에 관한 연구 (Studies on the Cellulose Acetate Glasses Frame Sheet)

  • 이해성;이성준;정상원;김현철;김은주;고영준;이세근
    • 한국안광학회지
    • /
    • 제16권1호
    • /
    • pp.13-19
    • /
    • 2011
  • 목적: 본 연구는 국외에서 판매중인 셀룰로오스 아세테이트 안경테용 판재(수입 CA판재, overseas company's cellulose acetate glasses frame sheet)의 특성을 평가하고 안경테용 CA 판재로서 적합한 공업용 셀룰로오스 아세테이트 레진(공업용 CA레진, industrial cellulose acetate resin)을 선정하여 그 소재의 최적 용융 압출 조건을 도출하는 데 목적이 있다. 방법: 수입 CA판재의 특성을 고찰하기 위해 $^1H$-NMR, GPC, TGA 분석을 실시하고, 공업용 CA레진의 최적 배합 조건 및 용융 압출 조건을 도출한다. 또한 hot press에 의해 제조 된 3개국의 수입 CA판재와 공업용 CA레진 성형체의 물성을 비교 평가를 실시하였다. 결과: 수입 CA판재의 특성 분석 결과, virgin CA를 가소화시키기 위해 사용된 가소제는 diethyl phthalate이며 가소제의 함량은 30 wt% 내외임을 확인하였다. 용융 압출 시험 결과, 압출온도는 190~200${^{\circ}C}$에서 공업용 CA레진의 충분한 용융거동 및 압출성을 보였으며 성형체 또한 안경테용 물성을 만족하는 수준인 2.3 kgf/$mm^2$임을 확인하였다. 결론: 30 wt%의 가소제 함량을 가진 공업용 CA레진의 경우, 중국의 CA판재를 대체하여 안경테용 셀룰로오스 아세테이트 판재 제조에 적합한 소재로 판단된다.

급냉응고된 Mg-Zn계 합금의 기계적 성질 (Mechanical Properties of Rapidly Solidified Mg-Zn Base Alloys)

  • 김연욱
    • 한국주조공학회지
    • /
    • 제18권5호
    • /
    • pp.462-466
    • /
    • 1998
  • Interest in rapid solidification of magnesium alloys stems from the fact that conventional ingot metallurgy alloys exhibit poor strength, ductility, and corrosion resistance. Such properties can be improved by microstructural refinement via rapid solidification processing. Mg-5wt%Zn alloys have been produced as continuous strips by melt overflow technique and the strips were consolidated by hot extrusion. The yield stress, tensile strengh and ductility obtained in asextruded Mg-5wt%Zn alloy were ${\sigma}_{0.2}=152\;MPa$, ${\sigma}_{T.S{\cdot}}=263\;MPa$ and ${\varepsilon}=21.8%$. In order to evaluate the influence of additional elements on mechanical properties, Th and Zr were added in rapidly solidified Mg-5wt%Zn alloy. An 130% increase in yield stress of as-extruded Mg-5wt%Zn-3wt%Th-1wt%Zr alloy was attributed to grain refinement by rapid solidification and elemental addition.

  • PDF

High Strength Nanostructured Metastable Alloys

  • Eckert, Jurgen;Bartusch, Birgit;Schurack, Frank;He, Guo;Schultz, Ludwig
    • 한국분말재료학회지
    • /
    • 제9권6호
    • /
    • pp.394-408
    • /
    • 2002
  • Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.

Hot-melt extruded copper sulfate affects the growth performance, meat quality, and copper bioavailability of broiler chickens

  • Kim, Min Ju;Hosseindoust, Abdolreza;Lee, Jun Hyung;Kim, Kwang Yeoul;Kim, Tae Gyun;Chae, Byung Jo
    • Animal Bioscience
    • /
    • 제35권3호
    • /
    • pp.484-493
    • /
    • 2022
  • Objective: This study was conducted to evaluate the effects of the supplementation of diets of broiler chickens with hot-melt extruded CuSO4 (HME-Cu) on their growth performance, nutrient digestibility, gut microbiota, small intestinal morphology, meat quality, and copper (Cu) bioavailability. Methods: A total of 225 broilers (Ross 308), one-day old and initial weight 39.14 g, were weighed and distributed between 15 cages (15 birds per cage) in a completely randomized experimental design with 3 treatments (diets) and 5 replicates per treatment. Cages were allotted to three treatments including control (without supplemental Cu), IN-Cu (16 mg/kg of CuSO4), and HME-Cu (16 mg/kg of HME processed CuSO4). Results: The HME-Cu treatment tended to increase the overall body weight gain (p<0.10). The apparent digestibility of Cu was increased by supplementation of HME-Cu at phase 2 (p<0.05). The Escherichia coli count in cecum tended to decrease with the supplementation with Cu (p<0.10). In addition, the HME-Cu treatment had a higher pH of breast meat than the control and IN-Cu treatments (p<0.05). Significant increases in the cooking loss, water-holding capacity, and lightness in the breast were observed in the HME-Cu treatment compared to the control (p<0.05). The Cu content of excreta increased with the Cu supplementation (p<0.05). The concentration of excreta Cu in broilers was decreased in the HME-Cu compared to the IN-Cu in phase 2 (p<0.05). The Cu concentration in the liver was increased with the HME-Cu supplementation, compared with the control diets (p<0.05). Conclusion: This study showed that HME-Cu supplementation at the requirement level (16 mg/kg diets) in broiler diets did not affect the growth performance and the physiological function of Cu in broilers. However, supplementation of Cu in HME form improved the meat quality and the bioavailability of Cu.

Effects of hot melt extrusion processed nano-iron on growth performance, blood composition, and iron bioavailability in weanling pigs

  • Lee, JunHyung;Hosseindoust, Abdolreza;Kim, MinJu;Kim, KwangYeol;Choi, YoHan;Moturi, Joseph;Song, ChangHyun;Lee, SongYi;Cho, HyunJong;Chae, ByungJo
    • Journal of Animal Science and Technology
    • /
    • 제61권4호
    • /
    • pp.216-224
    • /
    • 2019
  • This study was conducted to investigate the effects of hot melt extrusion (HME) nano-iron as an alternative for the common ferrous sulfate on iron (Fe) bioavailability, growth performance, nutrient digestibility, intestinal morphology, and intestinal microbiota of weanling pigs. A total of 200 piglets (Landrace ${\times}$ Yorkshire ${\times}$ Duroc) were randomly allotted to seven treatments on the basis of initial body weight (BW) and sex. Treatments were the INO100 (100 ppm Fe as $FeSO_4$), HME-Fe levels (50, 75, and 100 ppm nano-Fe as $FeSO_4$). ORG100 (100 ppm Fe as iron methionine). In phase 1, the HME50 pigs showed the lowest Fe content in feed and feces. Plasma Fe concentration was increased in HME100 and ORG100 pigs. In phase 2, there were significantly lower concentration of Fe in feed and feces of HME50 pigs (p < 0.01). A lower Fe concentration in the plasma and liver were observed in HME50 pigs compared with HME100 pigs. Concentration of red blood cell (RBC) was the lowest (p < 0.01) for HME50 pigs. During phase 2, the HME100, HME75, and ORG100 pigs showed a higher RBC and hemoglobin values compared with HME50 pigs. Digestibility of gross energy (GE) and crude protein (CP) were significantly higher in HME100 pigs compared with HME50 pigs. There was an increased (p < 0.01) villus height in the duodenum and jejunum of HME100 pigs compared with HME50 pigs. It is concluded that dietary Fe does not improve growth performance of weanling pigs; however, increasing the dietary iron concentration in weanling piglets increased the RBC and hemoglobin. In addition, the potential ability of HME to be used at a lower level (HME75) was observed.