• Elastomers and Composites
• /
• 제45권3호
• /
• pp.217-222
• /
• 2010

여름철 아스팔트의 표면 온도 상승으로 인한 도로의 소성변형과 겨울철 온도 강하로 인한 도로균열이 도로안전 운전을 위협하는 문제로 등장하면서 아스팔트 물성향상을 위한 아스팔트개질의 필요성이 대두되고 있다. 본 연구에서는 아스팔트의 탄성과 소성변형저항성을 증가시키기 위해 아스팔트 물성 노화의 직접적 원인인 햇빛, 특히 자외선을 이용하기 위해, 고분자중합에 사용되는 광개시제를 사용하여 고분자로 개질된 아스팔트를 다시 개질하였다. 인장시험기와 레오미터를 이용하여 기계적 물성과 유변학적 물성을 실험한 결과 열가소성고분자개질아스팔트는 자외선에 의한 가교반응으로 인해 인장강도와 저장탄성률이 크게 증가하였으나 열경화성고분자개질아스팔트에는 영향을 끼치지 못하였다. 장시간 자외선조사 시험에서는 조사시간이 길어짐에 따라 그 물성이 증가되거나 유지되는 거동을 보임으로써 자외선이 아스팔트의 사용수명이 20년이 될 수 있는 효과를 나타내었다.

• Earthquakes and Structures
• /
• 제8권3호
• /
• pp.619-637
• /
• 2015

A field based non-destructive hardness method is being developed to determine plastic strain in steel elements subjected to seismic loading. The focus of this study is on the active links of eccentrically braced frames (EBFs). The 2010/2011 Christchurch earthquake series, especially the very intense February 22 shaking, which was the first earthquake worldwide to push complete EBF systems into their inelastic state, generating a moderate to high level of plastic strain in EBF active links for a range of buildings from 3 to 23 storeys in height. Plastic deformation was confined to the active links. This raised two important questions: what was the extent of plastic deformation and what effect does that have on post-earthquake steel properties? A non-destructive hardness test method is being used to determine a relationship between hardness and plastic strain in active link beams. Active links from the earthquake affected, 23-storey Pacific Tower building in Christchurch are being analysed in the field and laboratory. Test results to date show clear evidence that this method is able to give a good relationship between plastic strain and demand. This paper presents significant findings from this project to investigate the relationship between hardness and plastic strain that warrant publication prior to the completion of the project. Principal of these is the discovery that hot rolled steel beams carry manufacturing induced plastic strains, in regions of the webs, of up to 5%.

• 한국재난정보학회 논문집
• /
• 제9권1호
• /
• pp.22-29
• /
• 2013

중온 아스팔트 포장공법은 밀입도 아스팔트 포장공법 대비 생산 및 포설온도를 낮추어 생산 및 시공이 가능한 포장공법으로 연료 소모량과 온실가스 배출량 면에서 효과가 우수하다. 본 연구에서는 중온 개질 아스팔트 포장의 장기 현장 공용성을 평가하기 위하여 시험포장이 실시 된 구간에 대해 미끄럼 저항성, 소성변형, 평탄성과 같은 현장실험을 수행하였다. 현장실험 결과 미끄럼 저항성은 공용 20개월 후에도 공용초기와 같이 S1 위험도 1기준을 만족시켰으나 소성변형, 평탄성에서는 공용기간에 따라 다소 감소추세를 보였다. 그러나 현장실험이 수행된 구간은 버스정류장으로 중차량 통행량이 많고 중차량인 버스의 출발과 정지가 반복되는 가혹한 환경조건에 노출되어 있음을 고려하였을 때 소성변형, 평탄성의 감소추세는 수용할 수 있는 정도이다. 균열의 경우 공용 11개월 후에는 관찰되지 않았으나 공용 20개월 후 에는 미세한 균열이 발생한 것을 관찰 할 수 있었는데 이는 첨가된 섬유로 인해 혼합물의 균열 저항성이 향상된 것으로 판단된다.

• 대한금속재료학회지
• /
• 제50권12호
• /
• pp.873-882
• /
• 2012

Dual Phase (DP) steel which has a soft ferrite phase and a hard martensite phase reveals both high strength and high ductility and has received increased attention for use in automotive applications. To conduct structural analysis to verify vehicle safety, highly credible experimental results are required. In this study, tensile tests were performed in a strain rate range from $10^{-4}/s$ to 300/s for Sink Roll-Less (SRL) hot-dip metal coated sheets. Collision properties were estimated through simulation by LS-DYNA using the stress-strain curve obtained from the tensile test. The simulation results were compared with the actual crash test results to confirm the credibility of the simulation. In addition, a tensile test and a crash test with 2% prestrain and a baking (PB) specimen were evaluated identically because automotive steel is used after forming and painting. The mechanical behaviors were improved with an increasing strain rate regardless of the PB treatment. Thus, plastic deformation with an appropriate strain rate is expected to result in better formability and crash characteristics than plastic deformation with a static strain rate. The ultimate tensile strength (UTS) and absorbed energy up to 10% strain were improved even though the total elongation decreased after PB treatment, The results of the experimental crash test and computer simulation were slightly different but generally, a similar propensity was seen.

• Geomechanics and Engineering
• /
• 제36권1호
• /
• pp.39-50
• /
• 2024

Bitumen and high-quality subangular aggregates, the two principal materials used for asphalt concrete construction, are finite and expensive materials. The general availability of crumb rubber and naturally occurring aggregates of different shapes, especially flat and elongated shapes, indicates that they are feasible alternative materials for expanding the volume of bitumen and utilizing a wider range of aggregate shapes for the development of asphalt concrete, with an associated environmental benefit. The study investigated the effect of adding up to 15% crumb rubber and aggregates sorted into different groups, i.e., rounded, elongated, flat, and their combinations, on the rheological and mechanical properties and durability of 50/70 of hot-mix asphalt pavement. The addition of crumb rubber decreased ductility and penetration but increased the softening point. For a 5.5% bitumen content, asphalt concrete briquettes consisting of 7% crumb rubber and three types of aggregate shapes, i.e., 100% rounded, a mix of 75% rounded and 25% elongated, and a mix of 75% rounded, 15% elongated and 10% flat, were associated with high Marshall stability and indirect tensile strength as well as low lateral deformation due to their high solidity and moderate angularity ratio. Also, the addition of 7% crumb rubber resulted in a significant improvement in the tensile strength ratio and rebound strain of briquettes consisting of 75% rounded and 25% elongated aggregates and those with 75% rounded, 15% elongated and 10% flat aggregates. In relation to the parameters investigated, the three groups of briquettes met some of the local (South Africa) requirements for the surface course and base course of low traffic volume roads.

• 한국분말재료학회지
• /
• 제9권6호
• /
• pp.394-408
• /
• 2002

Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.

• 한국재료학회지
• /
• 제5권8호
• /
• pp.953-959
• /
• 1995

분말야금법으로 제조된 A6061기 입자분산강화 복합재의 열간압술가공에 있어서 압출특성에 미치는 강화입자의 종류, 빌렛특성 및 암술조건의 영향에 대하여 조사하였다. A6061기 복합재료의 열간 압술 전단 변형저항에 미치는 강화입자종류의 영향은 Si $C_{w}$ > A1$_2$ $O_{3f}$ > A1$_2$ $O_{3f}$ > Si $C_{p}$의 순으로 되었으며, 모든 강화입자에서 부피분율이 증가함에 따라서 Kw값도 증가하였다. 압출조건, 강화입자의 첨가량 및 첨가입자의 평균입도에 관계없이 A1$_2$ $O_{3p}$가 첨가된 복합재의 열간압출가공에 필요한 소요압력은 Si $C_{p}$의 경우보다 컸다. 압출압력은 압출 다이스 반각이 커질수록 감소하는 경향은 나타났다. 이것은 다이스 반각에 의해 생성되는 빌렛과의 접촉면적이 증가하여 전단마찰응력(m $k_3$)이 상승하기 때문이다. 압출시 압출온도 상승은 저온에서 ~$50^{\circ}C$ 정도 증가하였으며, 압출온도가 50$0^{\circ}C$ 이상이 되면 압출재 표면에 극심한 tearing이 발생하였다. 강화입자의 첨가량이 증가할수록 이 현상은 더 심하게 되었다.게 되었다.

• 대한기계학회논문집A
• /
• 제37권2호
• /
• pp.271-277
• /
• 2013

냉간압연 및 소둔공정에서의 조질압연 과정은 강종별로 적정 연신율을 부여함으로서 프레스 가공시 항복점 연신 현상을 제거해주는 중요한 공정이다. 적정 연신율 확보를 위해서는 강종별, 사이즈별 정확한 압연하중 예측이 필수이다. 열간 및 냉간압연과는 달리 조질압연에서는 2%이내의 연신율을 부과하는 공정이므로 압연하중 작용 시 롤 바이트 내 에서의 롤의 탄성변형 거동이 복잡하여 정확한 압연하중을 예측하기가 어려워 예측모델이 정립되어 있지 않다. 그럼에도 불구하고 최근 인장강도 590MPa 급 이상의 자동차용 고강도강 개발이 가속화 됨에 따라 조질압연시 정확한 압연하중의 예측은 더욱더 중요하게 되었다. 따라서 본 연구에서는 조질 압연 시 롤 바이트 내에서 롤의 변형거동이 유사하다고 알려져 있는 호일(foil)압연 이론 식을 이용해 조질 압연 시 전체 생산 강종을 대상으로 압연하중 예측 가능성에 대해 검토하였다. 그 결과 인장강도 350MPa 이상 980MPa 이하의 강종에 대해서는 non circular model 이 circular 모델보다 압연하중 예측 정도가 우수하며, 이 영역에서 압연하중 예측 모델로의 적용이 가능함을 확인하였다.

• 마이크로전자및패키징학회지
• /
• 제18권3호
• /
• pp.67-74
• /
• 2011

Keys to high wiring density semiconductor packages include flip-chip bonding and build-up substrate technologies. The current issues are the establishment of a fine pitch flip-chip bonding technology and a low coefficient of thermal expansion (CTE) substrate technology. In particular, electromigration and thermomigration in fine pitch flipchip joints have been recognized as a major reliability issue. In this paper, electromigration and thermomigration in Cu/Sn-3Ag-0.5Cu (SAC305)/Cu flip-chip joints and electromigration in Cu/In/Cu flip chip joints are investigated. In the electromigration test, a large electromigration void nucleation at the cathode, large growth of intermetallic compounds (IMCs) at the anode, a unique solder bump deformation towards the cathode, and the significantly prolonged electromigration lifetime with the underfill were observed in both types of joints. In addition, the effects of crystallographic orientation of Sn on electromigration were observed in the Cu/SAC305/Cu joints. In the thermomigration test, Cu dissolution was accelerated on the hot side, and formation of IMCs was enhanced on the cold side at a thermal gradient of about $60^{\circ}C$/cm, which was lower than previously reported. The rate of Cu atom migration was found comparable to that of electromigration under current conditions.

• 소성∙가공
• /
• 제14권5호
• /
• pp.460-465
• /
• 2005

The temperature difference between die and workpiece has been frequently caused to various surface defects. The distribution and change for the temperature of forged part should be analyzed to prevent the generation of various defects related with the temperature. The surface temperature changes were affected with the interface heat transfer coefficient. Therefore, the coefficient is necessary to predict the temperature changes of die and workpiece. In this study, the experimental and FE analysis were performed to evaluate the coefficient with a function of pressure, temperature, material, and etc. The closed die upsetting was used to measure the coefficient on pressure over the flow stress. AISI1045, A16061, and Cu-OFHC were used to analyze the effect of material. The coefficient was increased with step-up of pressure between die and workpiece. And, A16061 was larger than that of the AISI1045 and Cu-OFHC up to the five times.