• Title/Summary/Keyword: Hot Compression

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Effect of Processing Condition on the Hot Extrusion of Al-Zn-Mg-Sc Alloy (Al-Zn-Mg-Sc 합금의 고온압출에 미치는 공정조건의 영향 분석)

  • Kim, Nam-Yong;Kim, Jin-Ho;Yeom, Jong-Taek;Lee, Dong-Geun;Lim, Su-Gun;Park, Nho-Kwang;Kim, Jeoung-Han
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.143-147
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    • 2006
  • Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmaster-Z and DEFORM-3D, respectively. The microstructure evolution during hot extrusion and post heat-treatment was investigated and deformation mechanisms were analyzed by constructing processing map. FE-simulation results show that the temperature difference between container and billet has considerable influence on the final shape of extruded T-shape bar. The relation between applied load and processing time was predicted by the FE-analysis as well as punch speed vs. stroke chart.

Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy (Al-Zn-Mg-Sc 합금의 고온압출에 미치는 공정조건의 영향 분석)

  • Yeom Jong Taek;Kim Nam Yong;Lim Su-Keun;Park Nho Kwang;Kim Jeoung Han
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.202-205
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    • 2005
  • Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmasteer-Z and DEFORM-3D, respectively. The microstructure evolution during hot extrusion and post heat-treatment was investigated and deformation mechanisms were analyzed by constructing processing map. FE-simulation results show that the temperature difference between container and billet has considerable influence on the final shape of extruded T-shape bar. The relation between applied load and processing time was predicted by the FE-analysis as well as punch speed vs. stroke chart.

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Development of Alloy 718 Nozzle for Jet Propulsion Component (고속 추진체용 Alloy 718 노즐 단조품 개발)

  • Kim, Jeoung-Han;Kim, Nam-Yong;Yeom, Jong-Taek;Hong, Jae-Keun;Park, Nho-Kwang
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.39-42
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    • 2008
  • Alloy 718 nozzle component was manufactured by hot working and electron beam welding process. In this process, domestic 718 materials were applied and evaluated. Hot compression tests were carried out at a lot of process conditions and microstructural evaluation was investigated. Using the results, FEM simulations were performed in order to optimize the hot working process. After hot working, forged work-pieces were machined and welded by electron beam. Final nozzle component were heat treated and their microstructure and mechanical properties were investigated.

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A Compressed Hot-Cold Clustering to Improve Index Operation Performance of Flash Memory-SSD Systems (플래시메모리-SSD의 인덱스 연산 성능 향상을 위한 압축된 핫-콜드 클러스터링 기법)

  • Byun, Si-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.1
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    • pp.166-174
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    • 2010
  • SSDs are one of the best media to support portable and desktop computers' storage devices. Their features include non-volatility, low power consumption, and fast access time for read operations, which are sufficient to present flash memories as major database storage components for desktop and server computers. However, we need to improve traditional index management schemes based on B-Tree due to the relatively slow characteristics of flash memory operations, as compared to RAM memory. In order to achieve this goal, we propose a new index management scheme based on a compressed hot-cold clustering called CHC-Tree. CHC-Tree-based index management improves index operation performance by dividing index nodes into hot or cold segments and compressing pointers and keys in the index nodes and clustering the hot or cold segments. The offset compression techniques using unused free area in cold index node lead to reduce the number of slow erase operations in index node insert/delete processes. Simulation results show that our scheme significantly reduces the write and erase operation overheads, improving the index search performance of B-Tree by up to 26 percent, and the index update performance by up to 23 percent.

Die Life Estimation of Hot Forging for Surface Treatment and Lubricants (표면처리 및 윤활제에 따른 열간 단조 금형의 수명 평가)

  • 이현철;김병민;김광호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.26-35
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    • 2003
  • This study explains the effects of lubricant and surface treatment on hot forging die life. The mechanical and thermal load, and thermal softening which is happened by the high temperature of die, in hot and warm forging, cause die wear, heat checking and plastic deformation, etc. This study is fur the effects of solid lubricants and surface treatment condition for hot forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatment and lubricant are very important to improve die life for hot forging process. The main factors, which affect die hardness and heat transfer, are surface treatments and lubricants, which are related to thermal diffusion coefficient and heat transfer coefficient, etc. For verifying these effects, experiments are performed for hot ring compression test and heat transfer coefficient in various conditions as like different initial billet temperatures and different loads. The effects of lubricant and surface treatment for hot forging die life are explained by their thermal characteristics. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

Isothermal Compression Molding for a Polymer Optical Lens (등온압축성형공법을 이용한 폴리머 렌즈 성형)

  • Oh, Byung-Do;Kwon, Hyun-Sung;Kim, Sun-Ok
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.996-999
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    • 2008
  • Aspheric polymer lens fabrication using isothermal compression molding is presented in this paper. Due to increasing definition of an image sensor, higher precision is required by a lens which can be used as a part of an imageforming optical module. Injection molding is a factory standard method for a polymer optical lens. But achievable precision using injection molding has a formidable limitation due to the machining of complex mold structure and melting and cooling down a polymer melt under high pressure condition during forming process. To overcome the precision requirement and limitation using injection molding method, isothermal compression molding is applied to fabrication of a polymer optical lens. The fabrication condition is determined by numerical simulations of temperature distribution and given material properties. Under the found condition, the lens having a high precision can successfully be reproduced and does not show birefringence which results often in optical degradation.

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Quantitative Analysis of Hot Forming with Stress Compensation to Dynamic Recrystallization (고온성형중 동적재결정에 의한 하중감소의 정략적 해석)

  • 장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.203-206
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    • 1999
  • The shift of flow behavior due to dynamic recrystallization during hot forming process is investigated, A series of load relaxation and compression tests has been conducted at various temperatures Constitutive relations and recrystallization behaviors were formulated from the mechanical test results, The consideration of dynamic recrystallization during a specific forming process was implemented to commercial FEM package by conditioned remeshing and remapping of state variables. Improvement of Load-Stroke prediction was validated by comparison with experimental results.

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A Study on the Development of Idler by Hot Closed-die Forging (열간 형단조에 의한 아이들러 개발에 대한 연구)

  • 정호승;조종래;박희천
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.199-203
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    • 2003
  • Idler of excavator are large product with diameter 500 - 600 mm and parts of a power transmit device. The object of the paper is developed large products by hot closed-die forging. The forging process which is proposed from numerical analysis and various tests is developed a large products with good quality. To estimate the design process parameters such as working load, temperature and flash thickness so on, numerical analysis are used by DEFORM 2D. To obtain a flow stress data and optimal forging temperature is carried out hot compression and tensile test at a various temperature range. Developed product is tested mechanical properties of elongation, hardness and tensile strength so on. Test results are presented excellent mechanical properties.

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Prediction of microstructural evloution in hot forging of steel by finite element method (유한요소법에 의한 열간단조공정에서 강의 미세조직변화 예측)

  • 장용순;고대철;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.219-222
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    • 1995
  • The objective of this study is to demonstrate the ability of a computer simulation of microstructural evolution in hot forging of C-Mn steels. The finite element method is applied to the prediction of the microstructural evolution, and it should be coupled with heat transfer analysis to consider the change of thermomechanical properties during the deformation. In this study, Yada's recrystallization model and rigid-thermoviscoplastic finite element method were employed in order to analyze microstructural evolution during hot forging process. To show the validity and effectveness of the proposed method, the experiment of hot compression process was accomplished and the results of experiment were compared with those of simulation. Consequently, this approach shows a good agreement with experimental results.

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