• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.6
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• pp.747-754
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• 2004

The nonlinear finite element analysis for deformation characteristics of a power steering hose during the swaging process is performed in order to investigate the stress and the strain levels of the hose components. Power steering hose consists of components such as rubber hose, nylon, nipple and sleeve. Moreover, the numerical analysis requires the consideration of material, geometry and boundary nonlinearities. To evaluate the rubber hose strength, the measured stresses and strains are compared with tension and compression test data. Contact force is also a principal factor to examine whether rubber hose is break away from sleeve and nipple or not.

• Journal of Power System Engineering
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• v.7 no.2
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• pp.44-50
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• 2003

The power steering hose is a kind of high-pressure hose with reinforced braids in rubber material. It is usually manufactured through the swaging process. In this paper, the deformation characteristics of a power steering hose during the swaging process were analyzed using the nonlinear finite element method. The material properties were obtained on experiments, and the contact conditions were used in consideration of real manufacturing process. Investigations were focused on the stress and strain values of the hose and meta] components at the maximum jaw stroke and at the completion of the process. Especially, the results of inner rubber component were interpreted in detail, because of its important role in the hose efficiency.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.409-414
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• 2003

Power steering hose is device that operation oil passes between steering gear box and oil pump by parts that is used to do steering system. Because this hose is receiving heat and pressure of high temperature, leakage can produce swaging from hitch of steel materials of done part. In this paper, we analyze swaging process of Power steering hose by finite element analysis, and achieved thermal and pressure analysis with this shape. We can analogize weakness part of hose through this result, and examine closely oil leakage and rubber failure mechanism and look for important design benevolence of power steering hose development.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.11b
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• pp.51-56
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• 2002

High pressure hose having tuning cables, called 'Resonator hose' is frequently used to attenuate pressure ripple generated by the pump for reducing the vehicle interior noise. A number of studies have been conducted on the resonator hose and its analytical models. However, there are few studies which deal with the influence of resonator hose on vehicle interior noise because the most of studies focused on transmission loss of the resonator hose. This paper presents NVH test results of power steering system and frequency analysis results. In the frequency analysis, both the relations between vibration, pressure ripple and vehicle interior noise and also the design parameters of high pressure hose influencing on vehicle interior noise were discussed. The test was done for various high pressure hose specimens in full turn condition.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.13 no.2
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• pp.108-115
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• 2003

High pressure hose having tuning cables, called Resonator hose is frequently used to attenuate pressure ripple generated by the pump for reducing the vehicle interior noise. A number of studios have been conducted on the resonator hose and its analytical models. However, there are few studies which deal with the influence of resonator hose on vehicle interior noise because the most of studies were focused on transmission loss of the resonator hose. This paper presents NVH test results of power steering system and frequency analysis results. In the frequency analysis, both the relations between vibration, pressure ripple and vehicle interior noise and also the design parameters of high pressure hose influencing on vehicle Interior noise were discussed. The test was done for various high pressure hose specimens in full turn condition.

• Journal of Power System Engineering
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• v.14 no.6
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• pp.54-60
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• 2010

The automotive air conditioning hose is used for connecting the components of air conditioner in a vehicle. The hose is usually manufactured by the swaging process to connect the rubber hose with the metal fitting at the end of the hose. The swaging process leads to various stress and strain configurations in the hose, which give a critical effect on the hose performance. In this paper, the deformation characteristics of an air-conditioning hose during the swaging process were analyzed using the nonlinear finite element method. Especially the rubber layers, which are contacted with the metal fittings, were divided with finer mesh density than the reinforcement braids to increase the solution accuracy. The material properties were obtained from experimental data, and the contact conditions were used in consideration of the real manufacturing process.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.2
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• pp.181-188
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• 2004

The objective of this paper is to numerically examine the mechanical behavior of the swaged power steering(PS) hose subject to internal pressure. PS hose experiences a large internal pressure change in operating, so it's material part has to resist a cyclic expansion and compression without causing oil leakage. This cyclic pressure is intimately associated with fatigue failure of PS hose. In this study, we compare two types of PS hose. The numerical investigation is composed of three steps; swaging analysis, low and high pressure analyses. The comparative numerical results provide the basic data for the optimal PS design.

• Transactions of The Korea Fluid Power Systems Society
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• v.3 no.2
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• pp.21-26
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• 2006

With the increasing concerns on noise and vibration in hydraulic fluid power systems, it is important to find better way to reduce noise and vibration. In this study, the authors survey former researches on hose(viscoelastic tube) modeling in advance. And a summary of several existing methods for measuring the speed of sound in the fluid in pipes is presented. Their basic principles, advantages and limitations are compared. And The authors suggest a far simple identification procedure to obtain wave speed in hose by just using an experimental pressure data for the object tube with hose. In the new procedure, flow in hose is basically modeled by transfer matrix method, and wave speed in hose is obtained as data in frequency series. The wave speed in hose as data in frequency series will be used to compute the pressure pulsation attenuation in hydraulic pipe systems. The computed results are compared with the experimental ones, and the validity of the new procedure to obtain wave speed in hose is confirmed

• Journal of Power System Engineering
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• v.9 no.3
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• pp.71-78
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• 2005

A high-pressure hose includes rebar layers of the synthetic fiber such as nylon or a steel wire to control internal pressure. The hose assembly is manufactured through the swaging process to clamp the hose into the metal fittings. Usually, the hose behavior is affected by the resultant of the longitudinal and circumferential forces produced by the internal pressure. The rebar layers can appear the most ideal rebar effect when they are arranged to the same direction as the resultant force. The braid angle applied in the rebar layers is an important factor in determining ultimate burst pressure and overall hose life. Failure can occur on the contacted parts of a hose with the metal fittings under severe operating conditions such as high pressure and temperature of the inner fluid. In this paper, the mechanical behavior between the hose and the metal fittings during the swaging process and the stress variation characteristics of a high-pressure hose under a constant applied pressure are analyzed with respect to the braid angle of steel wire using the finite element method.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2002.05a
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• pp.51-56
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• 2002

In this paper, the stress and deformation characteristics of the high pressure hose that have the hose components such as rubber, braid and steel( sleeve and nipple) during the manufacturing process, and analyzed using the [mite element method The swaging process is modeled with a contact problem in identical conditions of real circumstances, and the properties of hose materials based on the experimental data are used in this analysis. Also, to understand the effect of the nipple protrusions on the deformation characteristics of a power steering hose among the steel materials shape of the existing model, and changed the steel materials shape partially, and compared with the existing model.