• 제목/요약/키워드: Hopkinson pressure bar

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변형률속도 변화에 따른 INCONEL 718 초내열합금의 동적 물성특성 (Dynamic Material Characteristics of Superalloy INCONEL 718 with the Variation of Strain Rates)

  • 송정한;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.275-278
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    • 2005
  • INCONEL 718, nickel based superalloy, has good formability, high strength, excellent corrosion resistance and mechanical properties at high temperature. Owing to theses attractive properties, it finds use in applications such as combustion system, turbine engines and nuclear reactors. In such applications, components are typically required to be tolerant of high stress impact loading. This may cause material degradation and lead to catastrophic failure during service operation. In order to design optimal structural parts made of INCONEL 718, accurate understanding of material's mechanical properties, dynamic behavior and fracture characteristic as a function of strain rates are required. This paper concerned with the dynamic material properties of the INCONEL 718 for the various strain rates. The dynamic response of the INCONEL 718 at intermediate strain rate is obtained from the high speed tensile test machine test and at the high strain rate is from the split Hopkinson pressure bar test. Based on the experimental results, the effects of strain rate on dynamic flow stress, work hardening characteristics, strain rate sensitivity and elongation to the failure are evaluated. Experimental results from both quasi-static and high strain rate up to the 5000/sec are interpolated in order to construct the Johnson-Cook model as the constitutive relation that should be applied to simulate and design the structural parts made of INCONEL 718.

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변형률속도 변화에 따른 INCONEL 718 초내열합금의 동적 물성특성 (Dynamic Material Characteristics of Superalloy INCONEL 718 with the Variation of Strain Rates)

  • 송정한;허훈
    • 소성∙가공
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    • 제14권6호
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    • pp.559-564
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    • 2005
  • INCONEL 718, nickel based superalloy, has good formability, high strength, excellent corrosion resistance and mechanical properties at high temperature. Owing to theses attractive properties, it is utilized in applications such as combustion system, turbine engines and nuclear reactors. In such applications, components are typically required to be tolerant of high stress impact loading. This may cause material degradation and lead to catastrophic failure during service operation. Accurate understanding of material's mechanical properties with various strain rates is required in order to guarantee the reliability of structural parts made of INCONEL 718. This paper is concerned with the dynamic material properties of the INCONEL 718 at various strain rates. The dynamic response of the INCONEL 718 at the intermediate strain rate is obtained from the high speed tensile test and at the high strain rate is from the split Hopkinson pressure bar test. The effect of the strain rate on dynamic flow stress, work hardening characteristics, strain rate sensitivity and elongation to the failure is evaluated with the experimental results. Experimental results from both the quasi-static and the high strain rate up to 5000/sec are interpolated in order to construct the Johnson-Cook model as the constitutive relation that should be applied to simulate and design the structural parts made of rNCONEL 718.

Dynamic failure features and brittleness evaluation of coal under different confining pressure

  • Liu, Xiaohui;Zheng, Yu;Hao, Qijun;Zhao, Rui;Xue, Yang;Zhang, Zhaopeng
    • Geomechanics and Engineering
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    • 제30권5호
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    • pp.401-411
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    • 2022
  • To obtain the dynamic mechanical properties, fracture modes, energy and brittleness characteristics of Furong Baijiao coal rock, the dynamic impact compression tests under 0, 4, 8 and 12 MPa confining pressure were carried out using the split Hopkinson pressure bar. The results show that failure mode of coal rock in uniaxial state is axial splitting failure, while it is mainly compression-shear failure with tensile failure in triaxial state. With strain rate and confining pressure increasing, compressive strength and peak strain increase, average fragmentation increases and fractal dimension decreases. Based on energy dissipation theory, the dissipated energy density of coal rock increases gradually with growing confining pressure, but it has little correlation with strain rate. Considering progressive destruction process of coal rock, damage variable was defined as the ratio of dissipated energy density to total absorbed energy density. The maximum damage rate was obtained by deriving damage variable to reflect its maximum failure severity, then a brittleness index BD was established based on the maximum damage rate. BD value declined gradually as confining pressure and strain rate increase, indicating the decrease of brittleness and destruction degree. When confining pressure rises to 12 MPa, brittleness index and average fragmentation gradually stabilize, which shows confining pressure growing cannot cause continuous damage. Finally, integrating dynamic deformation and destruction process of coal rock and according to its final failure characteristics under different confining pressures, BD value is used to classify the brittleness into four grades.

SHPB 기법과 확률이론을 이용한 고분자재료의 동적거동특성 및 건전성 평가 (Reliability Estimation and Dynamic Deformation of Polymeric Material Using SHPB Technique and Probability Theory)

  • 이억섭;김동혁
    • 대한기계학회논문집A
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    • 제32권9호
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    • pp.740-753
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    • 2008
  • The conventional Split Hopkinson Pressure Bar (C-SHPB) technique with aluminum pressure bars to achieve a closer impedance match between the pressure bars and the specimen materials such as hot temperature degraded POM (Poly Oxy Methylene) and PP (Poly Propylene) to obtain more distinguishable experimental signals is used to obtain a dynamic behavior of material deformation under a high strain rate loading condition. An experimental modification with Pulse shaper is introduced to reduce the nonequilibrium on the dynamic material response during a short test period to increase the rise time of the incident pulse for two polymeric materials. For the dynamic stress strain curve obtained from SHPB experiment under high strain rate, the Johnson-Cook model is applied as a constitutive equation, and we verify the applicability of this constitutive equation to the probabilistic reliability estimation method. The methodology to estimate the reliability using the probabilistic method such as the FORM and the SORM has been proposed, after compose the limit state function using Johnson-Cook model. It is found that the failure probability estimated by using the SORM is more reliable than those of the FORM, and the failure probability increases with the increase of applied stress. Moreover, it is noted that the parameters of Johnson-Cook model such as A and n, and applied stress affect the failure probability more than the other random variables according to the sensitivity analysis.

홉킨슨 압축봉 장치를 이용한 텅스텐 합금의 동적 재료 특성에 관한 연구 (A Study on the Dynamic Material's Characteristics of Tungsten Alloy using Split Hopkinson Pressure Bar)

  • 황두순;노병래;홍성인
    • 한국정밀공학회지
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    • 제22권8호
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    • pp.92-99
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    • 2005
  • Tungsten heavy metal is characterized by a high density and novel combination of strength and ductility. Among them, 90W-7Ni-3Fe is used for applications, where the high specific weight of the material plays an important role. They are used as counterweights, rotating inertia members, as well as fur defense purposes(kinetic energy Penetrators, etc.). Because of these applications, it is essential to detemine the dynamic characteristics of tungsten alloy. In this paper, Explicit FEM(finite element method) is employed to investigate the dynamic characteristics of tungsten heavy metal under base of stress wave propagation theory for SHPB, and the model of specimen is divided into two parts to understand the phenomenon that stress wave penetrates through each tungsten base and matrix. This simulation results were compared to experimental one and through this program, the dynamic stress-strain curve of tungsten heavy metal can be obtained using quasi static stress-strain curve of pure tungsten and matrix.

동적 물성치를 고려한 진공 인터럽터 충격특성의 영향인자 분석 (Parameter Study of Impact Characteristics for a Vacuum Interrupter Considering Dynamic Material Properties)

  • 임지호;송정한;허훈;박우진;오일성;안길영;최종웅
    • 대한기계학회논문집A
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    • 제26권5호
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    • pp.924-931
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    • 2002
  • Vacuum interrupters in order to be used in various switch-gear components such as circuit breakers, distribution switches, contactors, etc. spread the arc uniformly over the surface of the contacts. The electrodes of vacuum interrupters are made of sinter-forged Cu-Cr materials for good electrical and mechanical characteristics. Since the closing velocity is 1-2m/s and impact deformation of the electrode depends on the strain rate at that velocity, the dynamic behavior of the sinter-forged Cu-Cr is a key to investigate the impact characteristics of the electrodes. The dynamic response of the material at the high strain rate is obtained from the split Hopkinson pressure bar test using disc-type specimens. Experimental results from both quasi-static and dynamic compressive tests are Interpolated to construct the Johnson-Cook model as the constitutive relation that should be applied to simulation of the dynamic behavior of the electrodes. The impact characteristics of a vacuum interrupter are investigated with computer simulations by changing the value of five parameters such as the initial velocity of a movable electrode, the added mass of a movable electrode, the wipe spring constant, initial offset of a wipe spring and the virtual fixed spring constant.

SHPB 시험과 음향방출법을 이용한 알루미늄 합금의 압축 변형거동 분석 (Analysis of Compressive Deformation Behaviors of Aluminum Alloy Using a Split Hopkinson Pressure Bar Test with an Acoustic Emission Technique)

  • 김종탁;우성충;사공재;김진영;김태원
    • 대한기계학회논문집A
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    • 제37권7호
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    • pp.891-897
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    • 2013
  • 본 논문에서는, 고 변형률 속도에서의 알루미늄 합금의 압축 변형거동을 홉킨슨 압력봉 시험, SHPB 방법을 통해 연구하였다. 이와 함께 음향방출기법이 사용되었고, 웨이브 가이드선을 통해 시편에 연결된 AE 센서를 이용하여 충격 변형시 검출되는 AE 신호를 실시간으로 검출하였다. 검출된 AE 신호를 통해 진폭, 에너지 및 최대 주파수 특성을 분석하였다. 또한 손상 기구에 따른 음향방출신호의 특성을 분석하기 위하여 시험 수행 후 충돌 시험편 표면과 측면을 관찰하였다. 변형률이 높아질수록 AE 진폭과 AE 누적에너지는 증가하였고, AE 최대 주파수는 감소하였다. 각 신호의 특성은 재료의 손상 기구와 밀접한 관련이 있는 것으로 확인되었다.

SHPB 시험과 알루미늄 합금의 압축 변형거동 (Compressive Deformation Behaviors of Aluminum Alloy in a SHPB Test)

  • 김종탁;우성충;김진영;김태원
    • 대한기계학회논문집A
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    • 제36권6호
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    • pp.617-622
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    • 2012
  • 구조부재는 정적, 동적 또는 충격과 같은 다양한 하중의 영향을 받고 있다. 결과적으로 이와 같은 하중의 영향이 고려된 재료의 물성치를 획득하기 위해 각 조건에 적합한 실험적 또는 해석적 방법이 수반되어야 한다. 일반적으로 고변형률 속도에서 재료의 기계적 물성을 얻는 방법으로써 홉킨슨 압력봉 시험법(SHPB)이 널리 사용되고 있다. 본 연구에서는 이와 같은 SHPB 시험을 통해 충격 하중 조건에서 알루미늄 합금의 압축변형거동을 고찰하였으며, 실험결과와 해석결과를 비교, 분석하였다. 결론적으로 1000 ~ 2000 $s^{-1}$ 영역에서 진응력-진변형률 곡선을 비교하였을 때 실험 결과와 해석 결과가 잘 일치함을 알 수 있었다. 특히, 변형률 속도가 30% 증가함에 따라 최대유동응력은 17%증가, 변형률은 20% 증가함을 확인하였다.

Ti-6Al-4V 합금의 동적 변형 거동에 관한 연구 (A Study on the Dynamic Behavior of Ti-6Al-4V Alloy)

  • 서용석;이영신;송오섭
    • 한국군사과학기술학회지
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    • 제20권2호
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    • pp.206-216
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    • 2017
  • This paper studies on the dynamic properties of Ti-6Al-4V alloy. After forming the four different micro structures(equiaxed, lamellar, and 2 bimodals) through heat treatments, static and dynamic properties of each structure were investigated quantitatively. Dynamic behaviors of the alloy are observed by the compressive split Hopkinson pressure bar(SHPB) tests. In additon, parameters of Johnson-Cook equation were determined from the SHPB test results. In order to verify the suitability of the parameters, high velocity impact tests were performed and the results were compared with the numerical analysis results. Although the flow stress and the fracture strain of the bimodal structures were higher than those of the equiaxed structure at the static tests, the superior dynamic properties were observed at the equiaxed structure due to the effects of higher maximum flow stress and fracture strain. From the numerical analysis, J-C parameters which are determined on this study describe well the dynamic behavior of Ti-6Al-4V alloy. Experimental and analysis results are consistent with ${\pm}5%$ of an average error.

구리-크롬 소결단조 합금의 크롬 함유량 변화에 따른 동적 물성특성 (Dynamic Material Property of the Sinter-Forged Cu-Cr Alloys with the Variation of Chrome Content)

  • 송정한;허훈
    • 대한기계학회논문집A
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    • 제30권6호
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    • pp.670-677
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    • 2006
  • Vacuum interrupters are used in various switch-gear components such as circuit breakers, distribution switches, contactors. The electrodes of a vacuum interrupter are manufactured of sinter-forged Cu-Cr material for good electrical and mechanical characteristics. Since the closing velocity is 1-2m/s and impact deformation of the electrode depends on the strain-rate at the given velocity, the dynamic material property of the sinter-forged Cu-Cr alloy is important to design the vacuum interrupter reliably and to identify the impact characteristics of a vacuum interrupter accurately. This paper is concerned with the dynamic material properties of sinter-forged Cu-Cr alloy for various strain rates. The amount of chrome is varied from 10 wt% to 30 wt% in order to investigate the influence of the chrome content on the dynamic material property. The high speed tensile test machine is utilized in order to identify the dynamic property of the Cu-Cr alloy at the intermediate strain-rate and the split Hopkinson pressure bar is used at the high strain-rate. Experimental results from both the quasi-static and the high strain-rate up to the 5000/sec are interpolated with respect to the amount of chrome in order to construct the Johnson-Cook and the modified Johnson-Cook model as the constitutive relation that should be applied to numerical simulation of the impact behavior of electrodes.