• 터널과지하공간
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• 제26권5호
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• pp.409-417
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• 2016

본 전통석유자원을 대체할 수 있는 석유자원으로 부상하고 있는 셰일가스가 부존된 셰일층은 낮은 투과성을 가지고 있어 생산성을 향상시키기 위해 수압파쇄법이 적용된다. 본 연구는 일반 시추공과 나선형 홈을 가지는 시추공을 모사한 축소 모형 시험체에 대해 실내수압파쇄 시험을 실행하고 초기파쇄압과 유체접촉상태를 비교 분석하여 공벽형상에 따른 수압파쇄결과를 알아보았다. 또 그 결과를 3차원 개별요소 프로그램인 3DEC을 이용한 수치해석 모델링 값과 비교하였으며, 선행연구 자료와 비교하여 신뢰성 있는 결과를 도출하고자 하였다. 실험결과 고압수의 접촉면적보다는 유도홈의 형태에 의한 응력집중의 효과가 수압파쇄에 더욱 효율적이였다. 따라서 고압수의 응력집중을 높일 수 있는 인공적인 유도홈을 만들 시 적은 수압으로 큰 파쇄효과를 나타낼 수 있을것으로 생각된다.

• 화약ㆍ발파
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• 제31권2호
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• pp.1-5
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• 2013

스웨덴 식 벤치발파 설계방식에 대하여 실험계획법을 이용하여 설계인자를 분석하였다. 분석에 사용된 직교배열은 $L_9(3^4)$이었고 변수는 각각 3수준의 값을 갖는 천공직경, 화약의 종류, 공의 경사와 암석의 종류로 하였다. 분석결과 저항선 결정 영향요소는 천공직경, 화약의 종류, 암석의 종류 그리고 공의 경사 순이었으며 비장약량 영향요소는 암석의 종류, 화약의 종류 그리고 비천공장에 영향을 미치는 요소는 천공직경과 화약의 종류순이었다. 또 강건설계를 이용한 경제성 검토에서 최적인자 선택이 가능함을 확인하였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1994년도 하계학술대회 논문집 C
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• pp.1210-1212
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• 1994

An amplitude modulation technique for increasing the laser penetration efficiency for metals has been studied. By chopping electro-optically Nd:YAG laser pulse, the threshold energy for reliable hole drilling was decreased significantly and the penetration depth was increased. It was observed that the effect of chopping was optimal at 8-12 kHz with 60% duty cycle. It is believed that this improvement is due to an increase in the vapor recoil pressure and reduced plasma screening.

• 한국정밀공학회지
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• 제26권8호
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• pp.47-54
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• 2009

In this study, a simple and effective method was proposed to minimize electrolytic corrosion on the workpiece during ED-drilling using water as a working fluid. The adhesion of a cover plate onto the surface of the workpiece was greatly effective for suppressing electrolytic corrosion during ED-drilling. The experiment revealed that the adhesion of the cover plate prevented corrosion without causing significant changes in machining characteristics. Using the machining method proposed in this paper, electrolytic-corrosion-free holes can be machined without change in the machinery system. By using corrosion-free hole as a start hole for wire EDM, a lead frame die with high quality was fabricated successfully.

• Steel and Composite Structures
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• 제21권3호
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• pp.573-588
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• 2016

Carbon Fiber Reinforced Plastic (CFRP) and Titanium Alloy (Ti6Al4V) stack, extensively used in aerospace structural components are assembled by fasteners and the holes are made using drilling process. Drilling of stack in one shot is a complicated process due to dissimilarity in the material properties. It is vital to have optimal machining condition and tool geometry for better hole quality and tool life. In this study the tool wear and hole quality were analysed by experimental analysis using three modified twist drills and online tool condition monitoring using Acoustics Emission (AE) sensor. Helix angle and point angle influence tool performance and cutting force. It was found that a tool geometry (TG1) with high helix angle of $35^{\circ}$ with low point angle $130^{\circ}$ results in reduction in thrust force of 150-500 N range but the TG2 also perform almost similar to TG1, but when compared with the AErms voltage generated during drilling it was found that progressive rise in voltage in TG1 is less with respect to TG2 which can be attributed to tool life. In process wear monitoring was done using crest factor as monitoring index. AErms voltage were measured and correlated with the performance of the drills.

• 한국기계가공학회지
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• 제16권1호
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• pp.149-156
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• 2017

Graphene nanoplatelet (GNP)-reinforced alumina ($Al_2O_3$) is a promising material for micro-partapplications, particularly micro-nozzle shapes, because of its excellent wearresistance. In this study, a $Al_2O_3$/GNPcomposite with 15 vol% graphene nanoplatelets (GNP) was highly densified and fabricated via spark plasma sintering for micro-electrical discharge drilling (Micro-ED drilling) and the wear resistance property of the composite is evaluated via the ball-on-disk method. In addition, the diameter and shape of the micro-electrodes machined by wire electrical discharge grinding (WEDG), block electrical discharge grinding (BEDG), and new linear block moving electrical discharge grinding (LBMEDG) methods are systematically compared and analyzed to observe the micro-hole machining in the micro-ED drilling of the $Al_2O_3$/15vol% GNP composite.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.873-877
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• 2005

The burr of micro drilling and micro cutting on thin metal film is a major obstacle to mass production for micro PCB boards in micro technologies of personal computing and telecom explosion. As the burr affects on the assembling process, it is necessary to study continuously on control or elimination of the burr. In order to get higher valued products, it is also needed to competitive techniques with the high resolution. In this paper, we studied experimentally the burr generation that when it is processed on the copper foil by laser in micro-hole machining. Unlike mechanical machining the burr produced on substrate is a resultants of melt and re-solidification of a melten metal which was heated and treated by laser. And higher laser energy increases the size of burr. Therefor in micro-drilling with laser, it is difficult to reduce the effects of burr for very thin metal sheets. We investigated the stale of the burr and analyzed the laser ablation Cu micro machining with respect to laser intensity and processing time.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.886-889
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• 2000

This paper describes the machining characteristics of the MoSi$_2$-based composites by electric discharge drilling with various tubular electrodes. MoSi$_2$-based composites has been developed in new materials for jet engine of supersonic-speed airplanes and gas turbine for high- temperature generator. By combining a nonconducting ceramics with more conducting ceramic it was possible to raise the electrical conductivity. In drilling by EDM, the dielectric flushed down the interior of the rotating tube electrode, in order to facilitate the removal of machining debris from the hole. Various metal-coated tubular electrodes of which core are copper and brass are used to know the effect of coating material on machinability of ED drilling.

• Composites Research
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• 제24권4호
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• pp.23-28
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• 2011

최근 항공용 재료 산업 분야에서 널리 사용되고 있는 CFRP의 활용이 증가되고 있다. 하지만, CFRP와 같은 복합재료 부품의 결합 시에 단점이 있다. 복합재료를 이용한 다양한 구조를 제조하기 위해선 많은 홀 가공이 필요하다. 일반적으로 CFRP 홀 가공시 내구성이 매우 강한 polycrystalline crystalline diamond (PCD) 드릴을 사용한다. 하지만, 단가가 비싸고 가공 속도가 느리기 때문에 내구성은 PCD 드릴에 비해 약하나 드릴 형상 변화를 통해 가공 속도를 조절 할 수 있고, 비교적 가격이 저렴한 chemical vapor deposition (CVD) 다이아몬드 코팅 드릴의 사용량이 증가 되고 있다. 본 연구에서는. PCD 드릴과 CVD 다이아몬드 코팅 드릴의 홀 가공성을 비교 평가하였다. 먼저, 홀 가공 조건 식 (날당 이송량, 절삭 속도)을 이용하여 CFRP 홀 가공성을 평가했으며, CFRP 가공 시 드릴링 과정에서 발생하는 시편 내부의 열적 손상 정도를 비교했다. 열화상 카메라 촬영한 홀 가공 시 발생되는 온도를 이용한 경험식을 만들어 두 드릴의 발열 정도에 따른 홀 가공성을 비교 평가하였다. 또한, 홀 가공 시 발생하는 칩(chip) 배출 여부에 따른 홀 내부의 상태를 평가하여 CVD 다이아몬드 코팅 드릴과 PCD 드릴의 CFRP 홀 가공성을 비교했다. 전반적으로 PCD 드릴의 홀 가공성이 CVD 다이아몬드 드릴에 비해 우수한 성능을 나타냈지만, 홀 생성 속도는 CVD 다이아몬드 드릴이 PCD 드릴에 비해 빠른 결과를 나타냈다.

• 한국기계가공학회지
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• 제11권6호
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• pp.22-27
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• 2012

Drilling process is usually the most efficient and economical method of making a hole in a solid body. However, there have been no analytical method to assess drilling process based on the shear and frictional characteristics. In this paper, procedures for analyzing shear and frictional processes of drilling have been established by adopting an equivalent turning system to drilling. A series of drilling experiments were carried out with varying feed, velocity and drill shape factors. Using the results of the experiments, the cutting characteristics including shear in the primary shear zone and friction in the chip-tool contact region of drilling process have been analyzed. The specific cutting energy tends to decrease exponentially with increase of feed rate. In drilling process 35-40% of the total energy is consumed in the friction process. This is greater than that of turning process in cutting of the same work material.