• Title/Summary/Keyword: Hole Processing

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A Study on Extru-Bending Process Extrusion Bending Machine (열간금속 압출굽힘기를 이용한 금속곡관의 압출굽힘가공에 관한 연구)

  • 박대윤;진인태
    • Transactions of Materials Processing
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    • v.11 no.3
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    • pp.262-268
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    • 2002
  • The bending process for the rectangular and circular curled tube can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon has been known to be occurred by the different of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container and by the cohesion of billet Inside the porthole die chamber. The bending phenomenon can be controlled by the two variables, the one of them is the difference of velocity at the die edit section by the different velocity of billets through the multi-hole container The other is the difference by the different hole diameter The results of the experiment show that the rectangular curved tube can be formed by the extrusion process, that the curvature of the curved product can be controlled by the velocity of punch and the diameter of container hole, that the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling of thin tube did not happen after the extra-bending processing by the extrusion bending machine.

Fracture Analysis of Hole Flanging Process for High Strength Steel Sheets (고강도 열연판재의 홀 플랜정시 파단특성연구)

  • 김정운;김봉준;문영훈
    • Transactions of Materials Processing
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    • v.10 no.6
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    • pp.465-470
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    • 2001
  • Hole flanging experiments are performed on flat circular plates with a hole in the center and the flangeability and fracture behaviors of TRIP steels and ferrite-Bainite duplex steels were examined. In the hole flanging, deformation by lip and petalling occurs when plates are struck by punches of various shapes and high circumferential strains induced in the target material cause radial cracking and the subsequent rotation of the affected plate material in a number of symmetric petals. In all cases, failure of the plate was due to lip fracture that results from multiple localized neckings that take place around the hole periphery where straining is most severe and a somewhat regular pattern was observed in a fracture shape. The neck characteristics in flange formation and the transition from the lip to petal mode at which fracture occurs were compared with two materials.

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Thickness Effect of Double Layered Sheet on Burr Formation during Micro-Via Hole Punching Process (미세 비아홀 펀칭 공정 중 이종 재료 두께에 따른 버 생성)

  • 신승용;임성한;주병윤;오수익
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.65-71
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    • 2004
  • Recent electronic equipment becomes smaller, more functional, and more complex. According to these trends, LTCC(low temperature co-fired ceramic) has been emerged as a promising technology in packaging industry. It consists of multi-layer ceramic sheet, and the circuit has 3D structure. In this technology via hole formation plays an important role because it provides an electric path for the packaging interconnection network. Therefore via hole qualify is very important for ensuring performance of LTCC product. Via holes are formed on the green sheet that consists of ceramic(before sintering) layer and PET(polyethylene terephthalate) one. In this paper we found the correlation between hole quality and process condition such as PET thickness and ceramic thickness. The shear behavior of double layer sheet by micro hole punching which is different from that of single layer one was also discussed.

Study of Deflection around Hydropierced Hole with Experiment (하이드로 피어싱 시험을 통한 구멍 주위의 꺼짐 현상 분석)

  • Han, S.S.;Kang, Y.S.;Kim, G.H.
    • Transactions of Materials Processing
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    • v.16 no.3 s.93
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    • pp.157-162
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    • 2007
  • The hydropiercing process gives a lot of advantages to the tube hydroforming such as cost reduction and high productivity. However it has a drawback, the amount of deflection around the hole is bigger than that of conventional die piercing process. The deflection can cause the problem at the assembly process of stamped parts and hydroformed part. Therefore the reduction of deflection is one of the most important issues for hydropiercing process. In this study, the deflection around hydropierced hole was investigated by experiment. As a result of investigation, the amount of deflection is influenced by the internal pressure, the material thickness' and the size of hole. Especially the hole size is most influencing factor on the deflection around the hydropierced hole.

Advances in High TG Hole Transporters

  • Gelsen, Olaf;Lischewski, V.;Leonhardt, J.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.355-356
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    • 2006
  • The glass transition behavior of OLED materials is very important for both processing and lifetime. We report about the correlation between the structure of selected small molecule Hole Transport Materials (HTM's) and their glass transition temperature. The thermal stability of devices manufactured with them was investigated. The results give researchers and engineers some information which are helpful for designing new molecules and processing them in device making.

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A Study on the Precision Hole Machiningof Pre Hardened Mould Steel (프리하든 금형강의 정밀 홀 가공에 관한 연구)

  • Lee, Seung-Chul;Cho, Gyu-Jae;Park, Jong-Nam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.98-104
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    • 2012
  • In this paper, precision processing is carried out for the pre hardened steel(HRC 54), which is one of injection mould materials. Processing characteristics are estimated according to the number of tool cutting blade and roundness is observed by the 3-Dimensional measuring machine. The surface roughness affected by the wire electric discharge machining are measured. Cutting component force of STAVOX is the highest in condition of 2F processing because load per a blade of cutting tool is high. Especially, the difference in Fz is over 20N by cutting load. The slower spindle rotation speed and tool feed rate are, the better cutting component force is. The roundness of hole processed in condition of 4F is good because feed rate is able to be fast. When rotation speed is increased, the surface roughness is decreased. The surface roughness acquired in condition of 2F processing is higher about 50% than 4F processing.

Improvement of Power Consumption of Canny Edge Detection Using Reduction in Number of Calculations at Square Root (제곱근 연산 횟수 감소를 이용한 Canny Edge 검출에서의 전력 소모개선)

  • Hong, Seokhee;Lee, Juseong;An, Ho-Myoung;Koo, Jihun;Kim, Byuncheul
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.13 no.6
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    • pp.568-574
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    • 2020
  • In this paper, we propose a method to reduce the square root computation having high computation complexity in Canny edge detection algorithm using image processing. The proposed method is to reduce the number of operation calculating gradient magnitude using pixel's continuity using make a specific pattern instead of square root computation in gradient magnitude calculating operation. Using various test images and changing number of hole pixels, we can check for calculate match rate about 97% for one hole, and 94%, 90%, 88% when the number of hole is increased and measure decreasing computation time about 0.2ms for one hole, and 0.398ms, 0.6ms, 0.8ms when the number of hole is increased. Through this method, we expect to implement low power embedded vision system through high accuracy and a reduced operation number using two-hole pixels.

Comparison of Spray Angles of Multihole Port Fuel Gasoline Injector with Different Measuring Methods (측정방법에 따른 흡기포트 분사식 다공 가솔린인젝터의 분무각 비교)

  • Kim, J.H.;Rhim, J.H.;No, S.Y.;Moon, B.S.
    • Journal of ILASS-Korea
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    • v.5 no.3
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    • pp.17-26
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    • 2000
  • The main parameter commonly used to evaluate spray distribution is spray angle. Spray angle is important because it influences the axial and radial distribution of the fuel. Spray angles were measured and compared for the two non-air assisted injectors such as 2hole-2stream 4hole-1stream injectors used for port fuel injection gasoline engines with n-heptane as a fuel by three different measuring techniques, i.e., digital image processing, shadowgraphy, and spray patternator, respectively. Fuel was injected with the injection pressures of 0.2-0.35 MPa into the room temperature and atmospheric pressure environment. In digital image processing approach, the selection of the transmittance level is critical to obtain the edge of spray and hence to measure the spray angle. From the measurement results by the shadowgraphy technique, it is dear that the spray angle is varied during the spray injection period. The measurement results from spray patternator show that the different spray angles exist in different region. Spray angle increases with the increase in the injection pressure. it is suggested that the spray angle and stream separated angle should be specified when spray is characterized for 2hole-2stream injector, because spray angle is much different though stream separated angle is same. It was also considerably affected by the measurement techniques introduced in this experimental work. However, the optimal axial distance for measuring the spray angle seems to be at least 60-80 mm from the injector tip for two non-air assisted injectors.

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A Study on the T-branch Forming with 3-D Finite Element Method (3차원 유한요소법을 이용한 T형 가지관의 용접자리 성형 방법에 관한 연구)

  • 홍대훈;황두순;신동필;홍성인
    • Transactions of Materials Processing
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    • v.10 no.1
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    • pp.23-29
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    • 2001
  • In this study, the optimized initial hole shape for T-branch forming was proposed to obtain effective welding region. Design variables were determined by approximation analysis using volume constant condition. We performed 3D elastic-plastic FEM(Finite Element Method) analysis to simulate T-branch forming process. The variation of height and thickness of T-branch with various hole shapes was investigated. The optimized initial hole shape equation was obtained by using results for the numerical analysis.

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Design of Two-way Image Acquisition System for 25\μm Tool Alignment in the Micro Hole Punching (25\μm 홀 펀칭 공구 정렬을 위한 광학 시스템 설계)

  • 주병윤;임성한;오수익
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.190-204
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    • 2004
  • The objective of this study is to develop a highly accurate micro tool alignment system applicable to the micro machining technology. In a specific application such as micro hole punching, radial clearance between micro tools is order of a few micron. Under this micron scale tool clearance, accuracy of tool alignment is very important for ensuring hole quality. In the present study, a two-way image acquisition system was developed, which can produce overlapped image of both micro tools that face each other, and applied to the tool alignment in the micro punching. Also, to meet alignment accuracy of tools within $1\mu\textrm{m}$, the cross correlation image processing algorithm was employed. With this system, $25\mu\textrm{m}$ punching tools with $1\mu\textrm{m}$ radial clearance could be accurately aligned.