• 제목/요약/키워드: Hole Expansion

검색결과 135건 처리시간 0.021초

A Study on the Characteristics of BTA Deep Drilling for Marine Part Carbon and Alloy Steels

  • Sim, Sung-Bo;Kim, Chi-Ok
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • 제3권1호
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    • pp.40-48
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    • 2000
  • The term "deep holes" is used to describe the machining of holes with a relatively large length to diameter ratio. The main feature of BTA deep hole drilling is the stabilization of cutting force necessary for the self guidance of the drill head. An additional feature is the cutting tool edges that are unsymmetrically placed on the drill head. There is an increasing necessity to predict the hole geometry and other dynamic stability behavior of deep hole drilling guidance. In this study, the effects of BTA deep hole drilling conditions on the hole profile machined piece are analyzed using domain analysis technique. The profile of deep hole drilled work piece is related to cutting speed, feed rate, chip flow, tool wear, and so on. This study deals with the experimental results obtained during the BTA drilling on SM45C, SM55C carbon steels and SCM440 steels under various cutting conditions, and these results are compared with analytical evaluations.aluations.

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FREE VIBRATION ANALYSIS OF CIRCULAR PLATE WITH ECCENTRIC HOLE SUBMERGED IN FLUID

  • Jhung, Myung-Jo;Choi, Young-Hwan;Ryu, Yong-Ho
    • Nuclear Engineering and Technology
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    • 제41권3호
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    • pp.355-364
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    • 2009
  • Circular plates with holes are extensively used in mechanical components. The existence of a hole in a circular plate results in a significant change in the natural frequencies and mode shapes of the structure. Especially if the hole is located eccentrically, the vibration behavior of these structures is expected to deviate significantly from that of a plate with a concentric hole. In addition, if the plate is in contact with or submerged in fluid, the situation is more complex. Therefore, in this study, an analytical method to determine the modal characteristics of a plate submerged in fluid is developed based on the finite Fourier-Bessel series expansion and Rayleigh-Ritz method and is verified by the finite element analysis using a commercial program. Also, the relationship between parameter variations and vibration modes is investigated. These results can be used as guidance for the modal analysis and damage detection of a circular plate with a hole.

항공기용 알루미늄 판재의 냉간가공 특성 연구 (A Study on Cold Working Properties of Aluminum Plates for Aircraft Structure)

  • 이동석;이준현
    • 한국정밀공학회지
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    • 제20권3호
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    • pp.165-171
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    • 2003
  • In a structure, many components are fastened together using bolts, nuts and rivets through drilled holes. Not only do these fastened joints enable easy assembly and dismantling, they are also able to transfer as well as to distribute loads applied onto the structures. The major drawback of such connections, however, is that the fatigue life of the components is reduced by the presence of the hole since the stress concentration around the hole is increased. In addition, the hole drilling process itself may introduce defects or roughness at the surfaces of the hole that may cause further decrease in fatigue performance of the components. For applications where fatigue loadings are important, one way to compensate the decrease in fatigue life of the components is by introduction of beneficial compressive residual stress around the hole using cold working. The material used for this research were A12024-T351 and A17050-T7451 using the primary member of aircraft. We present, In this paper, the characteristics of coldworking by evaluation of the hole expansion ratio, residual stress distribution, and fatigue properties.

고강도 열연재의 홀 플랜징시 립 형상이 플랜정성에 미치는 효과 (Effect of Lip Shape on the Hole Flangeability of High Strength Steel Sheets)

  • 김정운;김봉준;문영훈
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.147-152
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    • 2002
  • Effect of lip shape on the hole flangeability of high strength steel sheets is investigated. Circular plates of various hole sizes are tested and the variation of lip length as well as the variation of thickness on the sectional views of the finished lip were studied. The conventional hole flanging process is limited to a certain limit hole diameter below which failure will ensue during the hole expansion. The intention of this work is to examine the effect of lip shape on the flangeability of TRIP steel and Ferrite-Bainite duplex steel and find out major parameters which can affect flanging shape of high strength hot rolled steels. Over the ranges of conditions investigated, the minimum hole diameter of F+B steel is better than TRIP steel. while, the lip-shape accuracy of TRIP steel is better than that of F+B steel. although the tensile strength and elongation of %P steel are superior than those of Ferrite-Bainite duplex steel, the flangeability is found to be not so strongly sensitive to the tensile properties but sensitive to displacement on the circumferential direction of hole edge.

무수축 LTCC 공정 중 Via Paste의 조성에 따른 Via 주변의 기공감소에 관한 연구 (Study on Reduction of Via hole Pore by Composition variation of Via paste during LTCC Constrained Sintering Process)

  • 조현민;김종규
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 추계학술대회 논문집 Vol.19
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    • pp.233-234
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    • 2006
  • In this paper, Via hole pore were investigated during PLAS (PessureLess Assisted Constrained Sintering) process of LTCC. Ag and Ag-Pd paste mixture were tested for via paste. Ag paste with 10~25% Ag-Pd paste showed no via hole pore, but further increase of Ag-Pd contents in via paste increased via pore. From shrinkage curve, 10~25% Ag-Pd paste showed expansion behaviors before shrink and this phenomena result in the reduction of via hole pore during PLAS process.

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홴형상 막냉각홀의 신경회로망 기법을 이용한 최적설계 (Design Optimization of a Fan-Shaped Film-Cooling Hole Using a Radial Basis Neural Network Technique)

  • 이기돈;김광용
    • 한국유체기계학회 논문집
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    • 제12권4호
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    • pp.44-53
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    • 2009
  • Numerical design optimization of a fan-shaped hole for film-cooling has been carried out to improve film-cooling effectiveness by combining a three-dimensional Reynolds-averaged Navier-Stokes analysis with the radial basis neural network method, a well known surrogate modeling technique for optimization. The injection angle of hole, lateral expansion angle of hole and ratio of length-to-diameter of the hole are chosen as design variables and spatially averaged film-cooling effectiveness is considered as an objective function which is to be maximized. Twenty training points are obtained by Latin Hypercube sampling for three design variables. Sequential quadratic programming is used to search for the optimal point from the constructed surrogate. The film-cooling effectiveness has been successfully improved by the optimization with increased value of all design variables as compared to the reference geometry.

유한요소법을 이용한 홀 확장 잔류응력 해석 (Analysis of Residual Stresses Induced by Cold Expansion Using Finite Element Method)

  • 김철;양원호;허성필;정기현
    • 한국항공우주학회지
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    • 제30권2호
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    • pp.46-51
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    • 2002
  • 홀 확장법은 홀 주위에 압축 잔류응력 층을 생성시킴으로서 균열 발생을 지연시키는 방법으로 항공산업 분야에서 널리 사용되고 있다. 홀 확장잔류응력의 분포는 홀 확장률, 맨드럴 삽입방향, 재료 물성치 등 여러 가지 홀 확장 파라미터에 따라 달리진다. 홀 확장 잔류응력 층의 정확한 파악이 항공사업의 실제 설계에 있어서 매우 중요함에도 불구하고 이에 대한 연구는 상대적으로 부족하였다. 본 연구에서는 3차원 유한요소해석을 통하여 알루미늄 평판에 홀 확장법을 적용하는 경우의 잔류응력 분포를 예측하고자 하였다. 유한요소해석의 타당성을 검증하기 위하여 스트레인 게이지를 이용한 홀 확장 잔류변형률을 측정하였으며, 홀 확장률과 2단 홀 확장이 잔류응력 분포에 미치는 영향을 파악하였다. 2단 홀 확장을 적용함으로써 최대 압축 잔류응력의 크기가 약 7% 향상됨을 알 수 있었다.

Optimized design for perforated plates with quasi-square hole by grey wolf optimizer

  • Chaleshtari, Mohammad H. Bayati;Jafari, Mohammad
    • Structural Engineering and Mechanics
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    • 제63권3호
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    • pp.269-280
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    • 2017
  • One major concern that has occupied the mind of the designers is a structural failure as result of stress concentration in the geometrical discontinuities. Understanding the effective parameters contribute to stress concentration and proper selection of these parameters enables the designer get to a reliable design. In the analysis of perforated isotropic and orthotropic plates, the effective parameters on stress distribution around holes include load angle, curvature radius of the corner of the hole, hole orientation and fiber angle for orthotropic materials. This present paper tries to examine the possible effects of these parameters on stress analysis of infinite perforated plates with central quasi-square hole applying grey wolf optimizer (GWO) inspired by the particular leadership hierarchy and hunting behavior of grey wolves in nature, and also the present study tries to introduce general optimum parameters in order to achieve the minimum amount of stress concentration around this type of hole on isotropic and orthotropic plates. The advantages of grey wolf optimizer are stout, flexible, simple, and easy to be enforced. The used analytical solution is the expansion of Lekhnitskii's solution method. Lekhnitskii applied this method for the stress analysis of anisotropic plates containing circular and elliptical holes. Finite element numerical solution is employed to examine the results of present analytical solution. Results represent that by selecting the aforementioned parameters properly, fewer amounts of stress could be achieved around the hole leading to an increase in load-bearing capacity of the structure.

난류 혼합층에서 확산화염에 대한 flame hole dynamics 모델 (Flame Hole Dynamics Model of a Diffusion Flame in Turbulent Mixing Layer)

  • 김준홍;정석호;안국영;김종수
    • 한국연소학회지
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    • 제8권3호
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    • pp.15-23
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    • 2003
  • Partial quenching structure of turbulent diffusion flames in a turbulent mixing layer is investigated by the method of flame hole dynamics in order to develop a prediction model for turbulent flame lift off. The essence of flame hole dynamics is derivation of the random walk mapping, from the flame-edge theory, which governs expansion or contraction of flame holes initially created by local quenching events. The numerical simulation for flame hole dynamics is carried out in two stages. First, a direct numerical simulation is performed for constant-density fuel-air channel mixing layer to obtain the turbulent flow and mixing fields, from which a time series of two dimensional scalar dissipation rate array is extracted at a fixed virtual flame surface horizontally extending from the end of split plate to the downstream. Then, the Lagrangian simulation of the flame hole random walk mapping projected to the scalar dissipation rate array yields temporally evolving turbulent extinction process and its statistics on partial quenching characteristics. The statistical results exhibit that the chance of partial quenching is strongly influenced by the crossover scalar dissipation rate while almost unaffected by the iteration number of the mapping that can be regarded as a flame-edge speed.

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Edge Flame : Why Is It So Hot in Combustion?

  • 김종수
    • 한국연소학회지
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    • 제5권2호
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    • pp.19-27
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    • 2000
  • A turbulent combustion model, based on edge flame dynamics, is discussed in order to predict global extinction of turbulent flames. The model is applicable to the broken flamelet regime of turbulent combustion, in which global extinction of turbulent flame is achieved by gradual expansion of flame holes. The edge flame dynamics is the key mechanism to describe the flame hole expansion or contraction. For flames with Lewis numbers near unity, there is a $Damk{\ddot{o}}hler$ number, namely the crossover $Damk{\ddot{o}}hler$ number, at which edge flame changes its direction of propagation. The parametric region between the quasi-steady extinction condition and the edge-flame crossover condition is a metastable region, in that flames without edge can stay in their burning states while flames with edge have to retract to expand quenching holes. Using the above properties of edge flame, Hartley and Dold proposed a Lagrangian hole dynamics, which allows us to simulate transient variation of quenching holes. In their model, each stoichiometric surface is subjected to a random sequence of scalar dissipation rate compatible to the equilibrium turbulence. Then, each stoichiometric surface will evolve, according to the combustion map, dependent on the scalar dissipation rate and existence of flame edge, If all the burning surfaces are annihilated, the event can be declared as a global extinction. The consequence obtained from the above model also can be used as a subgrid model to determine local extinction occurring in a calculation grid.

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