• 대한기계학회논문집A
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• 제26권10호
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• pp.2008-2017
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• 2002

Joint structure of a transducer horn-holder assembly fur a wire bonder was examined through FEM contact analysis. A three dimensional modeling and analysis was carried out to survey the internal physics of this structure and to prove the accuracy of a computation compared to a measurement. After validation, a simple two dimensional model was built fur various parametric study considering the efficiency and speed of the computation. Several factors such as boundary conditions, a modeling boundary, mesh density and so on, were considered to obtain consistency with three dimensional analysis. An arc angle and a position of each holder boss were chosen as design parameters. A design of experiment was applied to find out an optimized design of the holder geometry. As a result, a guideline for holder boss design was suggested and main factors and their influence on stress concentration in the transducer horn were surveyed.

• 한국기계가공학회지
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• 제7권4호
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• pp.17-23
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• 2008

Development of die technology for holder and barrel dies is necessary according to minimization of lens assembly, image sensor, and connectors. In these cases, there are two technical problems arising from die design. One is determination of knock-out pin location in die set. Minimization of lens assembly size make it difficult to obtain ejecting space. The other is whether or not high-precision die technology is possible to reduce torque variation when holer and barrel products is assembled. In this study, multi-cavity die set was developed taking advantage of gear-driven ejecting method. In the developed technology, die manufacturing technology was guaranteed with a high-precision level.

• Design & Manufacturing
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• 제1권1호
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• pp.1-5
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• 2007

Double injection molding process is very efficient molding-method for molding the products which is consist of multi-materials. Fuel-tube holder which is necessary for automobil power train and circulation systems is composed of plastic and rubber materials to minimize the vibration and pulsation noises. In existing process, fuel-tube holder was made by the insert molding process or assembly process after molding. If fuel-tube holder is manufactured by double injection molding process, it may be realize to improve the product quality, efficiency of molding-process and retrenchment of manufacturing cost. In this study, for manufacturing fuel-tube holder by double injection molding process, the analysis of joining characteristics between PA6(polyamide 6) and TPE(thermoplastic elastomer) was executed and the double injectin mold for molding fuel-tube holder with core toggle mechanism was fabricated. Finally, fuel-tube holder was molding using fabricated double injection mold.

• 한국생산제조학회지
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• 제24권2호
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• pp.251-255
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• 2015

Thermal deformation, such as bending and twisting, occurs among the polymer parts of air-conditioner indoor units because of repetitive temperature change during heating operation. In this study, a numerical method employing finite-element analysis to efficiently simulate the thermal deformation of an assembly is proposed. Firstly, the displacement of an actual assembly produced by thermal deformation was measured using a 3D optical measurement system. The measurement results indicated a general downward sag of the assembly, and the maximum displacement value was approximately 1 mm. The temperature distribution was measured using a thermographic camera, and the results were used as initial-temperature boundary conditions to perform temperature-displacement analysis. The simulation results agreed well with the measured data. To reduce the thermal deformation, the stiffness increased 100%. As the results, the maximum displacement decreased by approximately 5.4% and the twisting deformation of the holder improved significantly.

• 조명전기설비학회논문지
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• 제12권3호
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• pp.22-28
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• 1998

우리 나라 안경테 제조 산업은 대부분의 부품 조립과 용접 과정이 작업의 부정확성과 인력수급의 부족으로 자동화가 요구되고 있다. 이에 본 연구에서는 안경테의 Rim과 Lock의 전기 용접과정을 자통화하기 위해 Rim-Lock 전기 용접기를 설계하였다.Rim-Lock 전기 용접기는 Lock올 공급하기 위한 원형공급기와 직 진공급기. Rim과 Lock을 용접하기 위한 holder. 은납 공급장치 퉁으로 구성되고 주 컨트롤러는 확장성이 좋은 V55 마이크로 프로세서를 사용하였다. 제어프로그램은 C언어를 이용하였으며, 코딩과 프로그랭의 수정 및 보완이 편리하다. 본 연구에서 개발된 Rim-Lock 전기 용접기를 이용한 실제 용접시 Rim-Lock의 모양이 항상 일정하였고 계속적인 작업이 가능하므로 생산력이 향상된다.

• 한국정밀공학회지
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• 제27권2호
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• pp.70-77
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• 2010

This study proposed an auto focusing method for a multi-focus image in assembling lens modules in digital camera phones. A camera module in a camera phone is composed of a lens barrel, an IR glass, a lens mount, a PCB board and aspheric lenses. Alignment among the components is one of the important factors in product quality. Auto-focus is essential to adjust image quality of an IR glass in a lens holder, but there are two focal points in the captured image due to thickness of IR glass. So, sharpness, probability and a scale factor are defined to find desired focus from a multi-focus image. The sharpness is defined as clarity of an image. Probability and a scale factors are calculated using pattern matching with a registered image. The presented algorithm was applied to a lens assembly machine which has 5 axes, two vacuum chucks and an inspection system. The desired focus can be determined on the local maximum of the sharpness, the probability and the scale factor in the experiment.

• 한국정밀공학회지
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• 제25권5호
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• pp.60-68
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• 2008

The tool overhang length affects tool deflection and chatter that should be reduced for machined surface quality, productivity and long tool lift. The shortest tool setting algorithm that uses a safe space is proposed and applied with simulation software in NC machining. The safe space in the coordinate fixed in the tool is computed by the virtual machining system that simulates NC machining by stock model, tool model and NC code. The optimal tool assembly that has largest diameter and shortest length is possible using the safe space. This algorithm has been applied over fifty companies for safe and rigid tool setting. The collision accident between holder and stock was reduced from 3 to 0 a year and the productivity was incensed about 15% by using faster feed rate acceptable for shorten tool length.

• Progress in Superconductivity
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• 제8권1호
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• pp.122-126
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• 2006

This paper presents experimental and numerical investigation on heat generation of a bulk HTS for application to a 100 kWh Superconductor Flywheel Energy Storage System(SFES) bearing. An experimental device is manufactured to reproduce varying magnetic field conditions that a bulk HTS may experience during the operation of the 100 kWh SFES. The bulk HTS is directly cooled by a cryocooler while the heat is generated by the eddy currents created by varying magnetic fields induced by a coil. In order to design the cryocooling system for the 100 kWh SFES project, a preliminary experiment to investigate the actual cooling load variation under AC magnetic field has been carried out. In the experiment, two different copper holders were designed and tested. Several temperature sensors were installed on each component of the assembly and the temperatures were measured for several operating conditions of the 100 kWh SFES. The experimental investigation on the thermal response of the bulk HTS and its holder is considered to be a valuable step fur the successful materialization of a large-scale SFES.

• 한국생산제조학회지
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• 제25권2호
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• pp.149-155
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• 2016

The purpose of this study is to develop special tools used to extend the tool life for the boom of heavy equipment. The boom of heavy equipment is manufactured by cutting the inner and outer surface with respect to the assembly site essential. In particular, when cutting the inner surface, entry of the tool is difficult owing to the limited size of the inner diameter and non circular cutting. In addition, the productivity is poor because the use of the cutting tool made of the SKH material. Therefore, it is necessary to develop a special tool for machining heavy equipment boom to extend tool life and to improve productivity. The special tool developed this study has the form of a holder and tip. The tip was created by applying a commercially available tungsten carbide insert.

• 한국산학기술학회논문지
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• 제11권6호
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• pp.2013-2020
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• 2010

본 연구에서는 기존의 전형적인 토스터가 갖는 개방된 출입구로 인한 열손실 발생, 이물질의 투입, 빵을 구운 정도를 확인할 수 없음에 대한 소비자 불만족 등의 문제점을 해결하기 위해 새로운 방식의 토스터인 폴더형 캡을 갖는 투명 토스터에 대한 모델링을 연구하였다. 먼저 1차 모델링을 수행하였으며, 이어서 RP제작을 통하여 모델링에 서 확인하지 못한 문제점을 수정 및 보완하여 2차 모델링을 수행하였다. 2차 모델링에서는 메커니즘분석을 통해 홀더 간섭을 확인하여 수정하였고, 이어서 3D 모델링, 어셈블리, 시뮬레이션 분석을 통하여 폴더형 캡의 기능을 갖는 투명 토스터를 최종 모델링하였다. 본 연구에서 사용한 3D 모델링 툴은 Pro/Engineer 4.0이며, 설계된 모델링은 폴더형 캡 의 기능을 갖추어 열손실을 최소화하고, 투명한 외부케이스로 구성되어 빵 굽는 과정을 육안으로 확인하게 함으로써 심미적 만족도를 향상시키는 기능을 갖춘 폴더형 캡의 투명 토스터이다.