• Title/Summary/Keyword: High-strength wire

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Electrochemical Characteristics of Tooth Colored NiTi Wire (치아색으로 코팅된 NiTi 와이어의 전기화학적 특성)

  • Kim, Won-Gi;Cho, Joo-Young;Choe, Han-Cheol;Lee, Ho-Jong
    • Corrosion Science and Technology
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    • v.9 no.5
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    • pp.223-232
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    • 2010
  • NiTi alloy has been used for orthodontic wire due to good mechanical properties, such as elastic strength, friction resistance, and high corrosion resistance. Recently, these wire were coated by polymer and ceramic materials for aesthetics. The purpose of this study was to investigate electrochemical characteristics of tooth colored NiTi wire using various instruments. Wires (round type and rectangular type) were used, respectively, for experiment. Polymer coating was carried out for wire. Specimen was investigated with optical microscopy (OM), field emission scanning electron microscopy (FE-SEM) and energy dispersive x-ray spectroscopy (EDS). The corrosion properties of the specimens were examined using potentiodynamic tests (potential range of -1500 ~ 2000 mV) and electrochemical impedance spectroscopy (frequency range of 100 kHz ~ 10 mHz) in a 0.9 % NaCl solution by potentiostat. From the results of polarization behavior, the passive region of non-coated NiTi wire showed largely, whereas, the passive region of curved NiTi wire showed shortly in anodic polarization curve. In the case of coated NiTi wire, pitting and crevice corrosion occurred severely at interface between non-coated and coated region. From the results of EIS, polarization resistance(Rp) value of non-coated round and rectangular NiTi wire at curved part showed $5.10{\times}10^5{\Omega}cm^2$ and $4.43{\times}10^5{\Omega}cm^2$. lower than that of coated NiTi wire. $R_p$ of coated round and rectangular NiTi wire at curved part showed $1.31{\times}10^6{\Omega}cm^2$ and $1.19{\times}10^6{\Omega}cm^2$.

A Study on the Physical Properties of Sawdust-Board Combined With Reinforce Material (보강재료(補强材料)를 첨가(添加)한 톱밥보드의 물리적(物理的) 성질(性質)에 관(關)한 연구(硏究))

  • Lee, Phil-Woo;Park, Heon
    • Journal of the Korean Wood Science and Technology
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    • v.11 no.3
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    • pp.31-38
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    • 1983
  • This experiment was carried out to improve the physical and mechanical properties of sawdust-board by combining with reinforce material, that is, plastic wire screen and steel wire screen. In experiment results, the density of sawdust-board reinforced with three steel wire screens was highest and its bending strength was also highest. Wastepaper-5% mixed sawdust-board showed as high bending strength as other boards, and therefore the possibility of using wastepaper as raw materials for boards. The sawdust-board with steel wire screen was not ruptured immediatedly after having been deformed by static loading. However, plywood showed higher bending strength than the reinforced sawdust-boards.

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Study on the welding characteristic of aluminum laser weld using filler wire (용가 와이어를 이용한 알루미늄 레이저 용접부의 용접 특성에 관한 연구)

  • Park, Young-Whan;Park, Hyunsung;Rhee, Sehun
    • Laser Solutions
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    • v.8 no.3
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    • pp.11-19
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    • 2005
  • In automotive industry, light weight vehicle is one of issues because of the air pollution and the protection of environment. Therefore, automotive manufacturers have tried to adopt light materials such as aluminum alloy to production line. Aluminum welding using laser has some advantages high energy density and high productivity. It is very important to understand weld characteristic according to welding condition in order to determine the possibility of application to car body. In this study, Nd:YAG laser welding of 5182 aluminum alloy with filler wire AA5356 was carried out through experimental design according to wire feed rate, laser power and welding speed. Weld bead shape in terms of cross section photo, bead with, height of reinforcement and penetration depth and mechanical property in terms of tensile strength and formability was investigated. Analysis of variation (ANOVA) was performed to know the effect of weld parameter for weldability, laser power was statistically most significance factor of three variables.

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The Comparative Analysis of Slipstream Phenomena by High-Speed and Traditional Train (고속(KTX) 및 기존 철도차량의 열차풍 현상 비교 분석)

  • Kim, Dong-Hyeon;Jang, Yong-Jun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.2 s.257
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    • pp.173-180
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    • 2007
  • A series of field tests were performed to develop aerodynamic characteristic evaluation method and countermeasure technology in conventional and high-speed railway. The strength of rolling stock-induced wind which affect the people and substructure in platform and nearby track were investigated. The slipstream of passing trains was measured by hot-wire array system. The speed of trains was 110 - 125km/h for conventional ones and 300km/h for high-speed ones. The streamlined shape trains cause about 50% smaller-scale slipstream compared to the non-streamlined ones.

Effect of Mechanical Properties by a Long Term Operation in High Capacity and Low Sag Conductor ( II ) (경년열화가 증용량 저이도 송전선의 기계적특성에 미치는 영향 (II))

  • Kim Shang-Shu;Kim Byung-Geol;Sin Goo-Yong;Lee Dong-Il;Min Byung-Uk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.1
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    • pp.100-106
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    • 2006
  • Today, restricted energy sources, environmental considerations and the high cost of transporting fuel have limited the number and location of available power plant sites. The pressures resulting from these conditions have tended to require the construction of long, high-capacity, high-voltage power lines. it's used to adapt to STACIR/AW(Super Thermal-resistant Aluminum alloy Conductors, aluminum-clad Invar-Reinforced) conductor for coping with these situations. STACIR/AW conductor was formed by the combination of INVAR/AW as the core for low sag and super thermal-resistant aluminum alloy conductor for current capacity increase. increase of temperature by current capacity and long span lines make the susceptible to the deterioration of thermo-mechanical properties(conductivity, tensile strength, E-modulus and twist property et al). In the present work, changes of thermo-mechanical properties with aging have been studied in STACIR/AW $410 mm^2$ conductor with forms of single wire and strand wire.

Development of Reinforcement Side Outer Using TWB Hot Stamping Process (TWB 핫스탬핑 공법 적용을 통한 일체형 사이드아우터 부품 개발)

  • Kim, Soyoun;Kong, Hoyoung
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.36-41
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    • 2015
  • In the automotive industry, TWB hot stamping process is broadly adapted to reduce weight of the car and improve fuel efficiency. However, the process faces a problem of weakened strength of the welded zone after hot stamping process, due to the fact that Al-Si elements of the coating layer penetrating the welded zone. In this study, filler wires with high percentages of carbon and manganese is adapted during laser welding process to secure the strength of the fusion zone. In addition, wire feeding speed and laser welding speed are optimized by sample test.

Surface Characteristics of Polymer Coated NiTi Alloy Wire for Orthodontics (폴리머 코팅된 NiTi합금 교정선의 표면특성)

  • Cho, Joo-Young;Kim, Won-Gi;Choi, Hwan-Suk;Lee, Ho-Jong;Choe, Han-Cheol
    • Journal of the Korean institute of surface engineering
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    • v.43 no.3
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    • pp.132-141
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    • 2010
  • NiTi alloy has been used for orthodontic wire due to good mechanical properties, such as elastic strength and frictional resistance, combined with a high resistance to corrosion. Recently, these wire were coated by polymer and ceramic materials for aesthetics. The purpose of this study was to investigate surface characteristics of polymer coated NiTi alloy wire for orthodontics using various instruments. Wires (round type and rectangular type) were used, respectively, for experiment. Polymer coating was carried out for wire. Specimen was investigated with field emission scanning electron microscopy(FE-SEM), energy dispersive x-ray spectroscopy(EDS) and atomic force microscopy(AFM). The phase transformation of non-coated NiTi wire from martensite to austenite occurred at the range of $14{\sim}15^{\circ}C$, in the case of coated wire, it occurred at the range of $16{\sim}18^{\circ}C$. Polymer coating on NiTi wire surface decreased the surface defects such as scratch which was formed at severe machined surface. From the AFM results, the average surface roughness of non-coated and coated NiTi wire was 13.1 nm, and 224.5 nm, respectively. From convetional surface roughness test, the average surface roughness of non-coated and coated NiTi wire was $0.046{\mu}m$, and $0.718{\mu}m$, respectively.

Characteristics of dissimilar laser welding of high Mn steel (고Mn강의 이종 레이저용접 특성)

  • Jeong, Bo-Yeong;Han, Tae-Gyo;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.190-192
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    • 2007
  • High Mn steel has been developed for automotive applications since the steel has an excellent combination of strength and ductility. However, from the viewpoint of welding, high Mn steel has a few problems related to its chemical composition. In this study, development of dissimilar laser welding technology has been investigated for expanding application of high Mn steel. The results have shown that dissimilar weld joint between high Mn steel and carbon steel has poor erichsen property using STS309L filler wire or not.

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Comparison between Wire Rope and CFRP UD on Bending Analysis (엘리베이터용 와이어로프와 CFRP UD의 벤딩 해석 비교)

  • Park, Sung-Min;Shin, Dong-Woo;Kwon, Il-Jun;Yoo, Sung-Hun;Moon, Wan-Kee
    • Composites Research
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    • v.28 no.6
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    • pp.378-382
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    • 2015
  • With increasing population density and high-rise expansion of buildings in recent years, elevators have become to play a pivotal role in our everyday lives as most people take an elevator several times even in a day. The elevator penetration and distribution rates in Korea have increased dramatically every year, and the emergence of skyscrapers leads to accelerating the development of elevator industry. Carbon-fiber-reinforced plastics (CFRPs) exhibit better mechanical and thermal properties than steel suitable for uses as elevator wire ropes. In this paper, in order to analyze the properties of CFRPs, the tensile strength of unidirectional (UD) CFRP wire ropes was characterized and finite element analysis was conducted for bending simulation. Simulation results were compared.

Enhancing Die and Wire Bonding Process Reliability: Microstructure Evolution and Shear Strength Analysis of Sn-Sb Backside Metal (다이 및 와이어 본딩 공정을 위한 Sn-Sb Backside Metal의 계면 구조 및 전단 강도 분석)

  • Yeo Jin Choi;Seung Mun Baek;Yu Na Lee;Sung Jin An
    • Korean Journal of Materials Research
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    • v.34 no.3
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    • pp.170-174
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    • 2024
  • In this study, we report the microstructural evolution and shear strength of an Sn-Sb alloy, used for die attach process as a solder layer of backside metal (BSM). The Sb content in the binary system was less than 1 at%. A chip with the Sn-Sb BSM was attached to a Ag plated Cu lead frame. The microstructure evolution was investigated after die bonding at 330 ℃, die bonding and isothermal heat treatment at 330 ℃ for 5 min and wire bonding at 260 ℃, respectively. At the interface between the chip and lead frame, Ni3Sn4 and Ag3Sn intermetallic compounds (IMCs) layers and pure Sn regions were confirmed after die bonding. When the isothermal heat treatment is conducted, pure Sn regions disappear at the interface because the Sn is consumed to form Ni3Sn4 and Ag3Sn IMCs. After the wire bonding process, the interface is composed of Ni3Sn4, Ag3Sn and (Ag,Cu)3Sn IMCs. The Sn-Sb BSM had a high maximum shear strength of 78.2 MPa, which is higher than the required specification of 6.2 MPa. In addition, it showed good wetting flow.