• 제목/요약/키워드: High-strain-rate deformation

검색결과 269건 처리시간 0.031초

충격파와 연소 현상 하에서의 다중 물질 해석을 위한 Reactive Ghost Fluid 기법 개발 및 응용 (Shock compression of condensed matter using multi-material Reactive Ghost Fluid method : development and application)

  • 김기홍;여재익
    • 한국항공우주학회지
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    • 제37권6호
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    • pp.571-579
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    • 2009
  • 에너지 물질과 같이 연소 반응을 하는 압축성 물질을 해석하기 위하여 Hydro-SCCM (Shock Compression of Condensed Matter)이라는 에너지 물질과 비반응 물질을 포함한다중 물질 해석툴을 개발하였다. 고에너지 물질은 강한 충격파와 고온과 고압을 가진 물질경계면에서 높은 변형률을 발생시킨다. 이러한 큰 구배를 가진 현상을 해석하기 위하여 새로운 오일러리안 기법을 사용하였다. 본 논문에서는 현상을 해석하기 위한 수학적 방법과 해석결과를 소개하였다.

분무 주조 과공정 Al-Si 계 합금의 응력이완 및 Creep 천이 거동 (Load Relaxation and Creep Transition Behavior of a Spray Casted Hypereutectic Al-Si Alloy)

  • 김민수;방원규;박우진;장영원
    • 소성∙가공
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    • 제14권6호
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    • pp.502-508
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    • 2005
  • Hypereutectic Al-Si alloys have been regarded attractive for automotive and aerospace application, due to high specific strength, good wear resistance, high thermal stability, low thermal expansion coefficient and good creep resistance. Spray casting of hypereutectic Al-Si alloy has been reported to provide distinct advantages over ingot metallurgy (IM) or rapid solidification/powder metallurgy (RS/PM) process in terms of microstructure refinement. In this study, hypereutectic Al-25Si-2.0Cu-1.0Mg alloy was prepared by OSPREY spray casting process. The change of strain rate sensitivity and Creep transition were analyzed by using the load relaxation test and constant creep test. High temperature deformation behavior of the hypereutectic Al-Si alloy has been investigated by applying the internal variable theory proposed by Chang et al. Especially, the creep resistance of spray casted hypereutectic Al-Si alloy can be enhanced considerably by the accumulation of prestrain.

다중금속복합층 핵연료 피복관의 필거링 공정에 관한 유한 요소 해석 연구 (Finite Element Analysis of Pilgering Process of Multi-Metallic Layer Composite Fuel Cladding)

  • 김태용;이정현;김지현
    • 한국압력기기공학회 논문집
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    • 제13권2호
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    • pp.75-83
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    • 2017
  • In severe accident conditions of light water reactors, the loss of coolant may cause problems in integrity of zirconium fuel cladding. Under the condition of the loss of coolant, the zirconium fuel cladding can be exposed to high temperature steam and reacted with them by producing of hydrogen, which is caused by the failure in oxidation resistance of zirconium cladding materials during the loss of coolant accident scenarios. In order to avoid these problems, we develop a multi-metallic layered composite (MMLC) fuel cladding which compromises between the neutronic advantages of zirconium-based alloys and the accident-tolerance of non-zirconium-based metallic materials. Cold pilgering process is a common tube manufacturing process, which is complex material forming operation in highly non-steady state, where the materials undergo a long series of deformation resulting in both diameter and thickness reduction. During the cold pilgering process, MMLC claddings need to reduce the outside diameter and wall thickness. However, multi-layers of the tube are expected to occur different deformation processes because each layer has different mechanical properties. To improve the utilization of the pilgering process, 3-dimensional computational analyses have been made using a finite element modeling technique. We also analyze the dimensional change, strain and stress distribution at MMLC tube by considering the behavior of rolls such as stroke rate and feed rate.

일반 형상의 2차원 영역에서의 멀티스케일 웨이블렛-갤러킨 기법 (Multiscale Wavelet-Galerkin Method in General Two-Dimensional Problems)

  • 김윤영;장강원;김재은
    • 대한기계학회논문집A
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    • 제26권5호
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    • pp.939-951
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    • 2002
  • We propose a new multiscale Galerkin method based on interpolation wavelets for two-dimensional Poisson's and plane elasticity problems. The major contributions of the present work are: 1) full multiresolution numerical analysis is carried out, 2) general boundaries are handled by a fictitious domain method without using a penalty term or the Lagrange multiplier, 3) no special integration rule is necessary unlike in the (bi-)orthogonal wavelet-based methods, and 4) an efficient adaptive scheme is easy to incorporate. Several benchmark-type problems are considered to show the effectiveness and the potentials of the present approach. is 1-2m/s and impact deformation of the electrode depends on the strain rate at that velocity, the dynamic behavior of the sinter-forged Cu-Cr is a key to investigate the impact characteristics of the electrodes. The dynamic response of the material at the high strain rate is obtained from the split Hopkinson pressure bar test using disc-type specimens. Experimental results from both quasi-static and dynamic compressive tests are Interpolated to construct the Johnson-Cook model as the constitutive relation that should be applied to simulation of the dynamic behavior of the electrodes. The impact characteristics of a vacuum interrupter are investigated with computer simulations by changing the value of five parameters such as the initial velocity of a movable electrode, the added mass of a movable electrode, the wipe spring constant, initial offset of a wipe spring and the virtual fixed spring constant.

Effects of loading conditions on the fatigue failure characteristics in a polycarbonate

  • Okayasu, Mitsuhiro;Yano, Kei;Shiraishi, Tetsuro
    • Advances in materials Research
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    • 제3권3호
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    • pp.163-174
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    • 2014
  • In this study, fatigue properties and crack growth characteristics of a polycarbonate (PC) were examined during cyclic loading at various mean stress (${\sigma}_{amp}$) and stress amplitude (${\sigma}_{mean}$) conditions. Different S vs. N and da/dN vs. ${\Delta}K$ relations were obtained depending on the loading condition. The higher fatigue strength and the higher resistance of crack growth are seen for the PC samples cyclically loaded at the higher mean stress and lower stress amplitude due to the low crack driving force. Non-linear S - N relationship was detected in the examination of the fatigue properties with changing the mean stress. This is attributed to the different crack growth rate (longer fatigue life): the sample loaded at the high mean stress with lower stress amplitude. Even if the higher stress amplitude, the low fatigue properties are obtained for the sample loaded at the higher mean stress. This was due to the accumulated strain energy to the sample, where severe plastic deformation occurs instead of crack growth (plasticity-induced crack closure). Shear bands and discontinuous crack growth band (DGB) are observed clearly on the fracture surfaces of the sample cyclically loaded at the high stress amplitude, where the lower the ${\sigma}_{mean}$, the narrower the shear band and DGB. On the other hand, final fracture occurred instantly immediately after the short crack growth occurs in the PC sample loaded at the high mean with the low ${\sigma}_{amp}$, i.e., tear fracture, in which the shear bands and DGB are not seen clearly.

금속 장갑재료의 개발기술 및 발전전망 (Technological Review on the Development of Metallic Armor Materials)

  • 김홍규;홍성석;심인옥
    • Composites Research
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    • 제24권2호
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    • pp.46-50
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    • 2011
  • 이 논문은 전투차량의 주 장갑재료로 사용되는 금속장갑재료의 개발현황 및 방탄성능에 영향을 미치는 조직학적 요인들을 중심으로 방탄성 향상을 위한 요소기술을 살펴보고, 향후 금속장갑재의 발전전망에 대하여 서술하였다. 금속장갑재는 요구되는 방호특성에 따라 사용되는 합금계가 다르지만 강도와 인성을 최적화하여 위협 탄에 대한 관통저항성 및 취성파단에 대한 저항성을 극대화하는 것이 필요하며, 이를 위해서는 금속재료의 방탄조건에서 특정적으로 나타나는 단열전단현상을 이해하고 적절히 제어하는 기술이 요구된다.

일방향 혼합방사형 탄소섬유/폴리아미드 6 복합재료판의 제작조건과 굽힘파괴거동 (Fabrication of unidirectional commingled-yarn-based carbon fiber/polyamide 6 composite plates and their bend fracture performances)

  • 최낙삼
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.416-427
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    • 1998
  • Unidirectional commingled-yarn-based carbon fiber(CF)/polyamide(PA) 6 composite was fabricated under molding pressures of 0.4, 0.6 and 1.0 MPa to study its flexural deformation and fracture behavior. Fiber/matrix interfacial bonding area became larger with an increase of molding pressure from 0.4 to 0.6 MPa. For molding pressures .geq. 0.6 MPa, good flexural performance of similar magnitudes was attained. For the fracture test, four kinds of notch direction were adopted : edgewise notches parallel (L) and transverse (T) to the major direction of fiber bundles, and flatwise notches parallel(ZL) and perpendicular(ZT) to this direction. Nominal bend strength for L and ZL specimens exhibited high sensitivity to notching. ZL specimens revealed the lowest values of the critical stress intensity factor $K_c$ which was slightly superior to those of unfilled PA6 matrix. Enlargement of the compression area for T specimens was analyzed by means of the rigidity reduction resulting from the fracture occurrence.

ACOUSTIC EMISSION CHARACTERISTICS OF STRESS CORROSION CRACKS IN A TYPE 304 STAINLESS STEEL TUBE

  • HWANG, WOONGGI;BAE, SEUNGGI;KIM, JAESEONG;KANG, SUNGSIK;KWAG, NOGWON;LEE, BOYOUNG
    • Nuclear Engineering and Technology
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    • 제47권4호
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    • pp.454-460
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    • 2015
  • Acoustic emission (AE) is one of the promising methods for detecting the formation of stress corrosion cracks (SCCs) in laboratory tests. This method has the advantage of online inspection. Some studies have been conducted to investigate the characteristics of AE parameters during SCC propagation. However, it is difficult to classify the distinct features of SCC behavior. Because the previous studies were performed on slow strain rate test or compact tension specimens, it is difficult to make certain correlations between AE signals and actual SCC behavior in real tube-type specimens. In this study, the specimen was a AISI 304 stainless steel tube widely applied in the nuclear industry, and an accelerated test was conducted at high temperature and pressure with a corrosive environmental condition. The study result indicated that intense AE signals were mainly detected in the elastic deformation region, and a good correlation was observed between AE activity and crack growth. By contrast, the behavior of accumulated counts was divided into four regions. According to the waveform analysis, a specific waveform pattern was observed during SCC development. It is suggested that AE can be used to detect and monitor SCC initiation and propagation in actual tubes.

LIGA 공정을 이용한 초소형 스퍼기어 금형 제작 및 하이브리드 분말 압출성형 (Fabrication of a Micro Die by LIGA Process and Hybrid Powder Extrusion Process of Micro-spur Gear)

  • 이경훈;황대원;김종현;장석상;김병민
    • 소성∙가공
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    • 제19권6호
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    • pp.352-356
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    • 2010
  • This paper was designed to fabricate the micro-spur gear by the LIGA and hybrid powder extrusion process. It is important to manufacture a micro-die with a high aspect ratio and determine appropriate extrusion conditions for a microforming. Ni has been used to fabricate micro-dies. LIGA process was capable to produce micro-extrusion dies with close tolerance, longer bearing length and adequate surface quality. Superplastic Al-78Zn powders have the great advantage in achieving deformation under low stresses and exhibiting good micro-formability with average strain rate raging from $10^{-3}$ to $10^{-2} s^{-1}$ and constant temperature ranging from 503 to 563K. Al-78Zn powders were compacted into a cylindrical shape ($\Phi3\times$h10mm) under compressive force of 10kN and, subsequently, the compacted powders were extruded by the hybrid powder extrusion process controlling of the temperature holing time for a improvement on formability of Al-22Zn powder. Micro-extrusion has succeeded in forming micro-gear shafts.

Crash analysis of military aircraft on nuclear containment

  • Sadique, M.R.;Iqbal, M.A.;Bhargava, P.
    • Structural Engineering and Mechanics
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    • 제53권1호
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    • pp.73-87
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    • 2015
  • In case of aircraft impact on nuclear containment structures, the initial kinetic energy of the aircraft is transferred and absorbed by the outer containment, may causing either complete or partial failure of containment structure. In the present study safety analysis of BWR Mark III type containment has been performed. The total height of containment is 67 m. It has a circular wall with monolithic dome of 21m diameter. Crash analysis has been performed for fighter jet Phantom F4. A normal hit at the crown of containment dome has been considered. Numerical simulations have been carried out using finite element code ABAQUS/Explicit. Concrete Damage Plasticity model have been incorporated to simulate the behaviour of concrete at high strain rate, while Johnson-Cook elasto-visco model of ductile metals have been used for steel reinforcement. Maximum deformation in the containment building has reported as 33.35 mm against crash of Phantom F4. Deformations in concrete and reinforcements have been localised to the impact region. Moreover, no significant global damage has been observed in structure. It may be concluded from the present study that at higher velocity of aircraft perforation of the structure may happen.