• 제목/요약/키워드: High-pressure Injection Nozzle

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소형 HSDI 디젤엔진에서의 Common Rail을 이용한 분사압력 변화가 Smoke 및 연료 소모량에 미치는 영향 (The Effect of Injection Pressure Variations on the Smoke and Fuel Consumption in a Small HSDI Diesel Engine with Common Rail Injection System)

  • 류명석;신범식
    • 한국자동차공학회논문집
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    • 제9권2호
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    • pp.28-34
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    • 2001
  • Great attentions are paid to HSDI diesel engine for passenger cars because of its high thermal efficiency. The most interesting research in HSDI diesel engine developments is focused on applying common rail system as a fuel injection equipment. In this study, a series of tests are carried out to investigate the effect of injection pressure variation on the smoke and fuel concluded in a small HSDI diesel engine with common rail system. As a result of this study it is concluded that there is an optimum rail pressure dependent on combustion system such as nozzle type, combustion chamber geometry.

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분무 가시화를 통한 직분사 시스템에서 n-heptane및 propane의 분무발달특성 비교 (Comparison of Spray Characteristics of n-Heptane and Propane Using Spray Visualization in Direct Injection System)

  • 박준규;박성욱
    • 한국분무공학회지
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    • 제28권1호
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    • pp.32-42
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    • 2023
  • In this study, spray characteristics of n-heptane and propane were investigated under different injection pressure using various imaging techniques such as Mie-scattering, DBI (diffuse back-illumination), and Schlieren imaging techniques. NI compact RIO system was used to control a test injector. Spray penetration length, length-to-width ratio and number of black pixels were calculated by using MATLAB software to compare spray characteristics of each fuel. Longer spray penetration length and higher length-to-width ratio were observed in propane spray because of flash boiling caused by high saturated vapor pressure. Spray collapse occurred in propane spray due to the high plume-to-plume interaction. Moreover, rapid evaporation occurred in propane spray, so that nozzle tip wetting could not be observed. Rapid evaporation of propane also caused fewer residual droplets compared to n-heptane spray. Therefore, propane is advantageous in reducing the generation of soot emission from large droplets that are not atomized. However, additional evaluation should be conducted considering combustion efficiency and the possibility of deposits by nozzle tip icing during fuel injection.

분사압력 변화에 따른 가솔린 직접분사 인젝터의 거시적 분무와 분무패턴 특성에 관한 연구 (Study on Macroscopic Spray and Spray Pattern Characteristics of Gasoline Direct Injection Injector for the Variation of Injection Pressure)

  • 박정현;박수한
    • 한국분무공학회지
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    • 제23권1호
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    • pp.22-29
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    • 2018
  • The purpose of this study is to investigate the macroscopic spray characteristics and spray pattern of a gasoline direct injection (GDI) injector according to the increase of injection pressure. The macroscopic spray characteristics, such as a spray tip penetration and spray angle, were measured and analyzed from the frozen spray images, which are obtained from the spray visualization system including the high-speed camera, light-source, long-distance microscope (LDM). The spray pattern was analyzed through the deviation of the center of the spray plum and images were acquired using Nd: YAG Laser and ICCD(Intensified charge coupled device) camera. From the experiment and analysis, it revealed that the injection pressure have a significant influence on the spray tip penetration and spray pattern. However, the injection pressure have little influence on the spray angle. The increase of injection pressure induced the reduction of a closing delay. In addition, the deviation of spray center increase with the increase of injection pressure and the distance from a nozzle tip.

Effects of Needle Response on Spray Characteristics In High Pressure Injector Driven by Piezo Actuator for Common-Rail Injection System

  • Lee Jin Wook;Min Kyoung Doug
    • Journal of Mechanical Science and Technology
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    • 제19권5호
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    • pp.1194-1205
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    • 2005
  • The common-rail injection systems, as a new diesel injection system for passenger car, have more degrees of freedom in controlling both the injection timing and injection rate with the high pressure. In this study, a piezo-driven injector was applied to a high pressure common-rail type fuel injection system for the control capability of the high pressure injector's needle and firstly examined the piezo-electric characteristics of a piezo-driven injector. Also in order to analyze the effect of injector's needle response driven by different driving method on the injection, we investigated the diesel spray characteristics in a constant volume chamber pressurized by nitrogen gas for two injectors, a solenoid-driven injector and a piezo-driven injector, both equipped with the same injection nozzle with sac type and 5-injection hole. The experimental method for spray visualization was based on back-light photography technique by utilizing a high speed framing camera. The macroscopic spray propagation was geometrically measured and characterized in term of the spray tip penetration, spray cone angle and spray tip speed. For the evaluation of the needle response of the above two injectors, we indirectly estimated the needle's behavior with an accelerometer and injection rate measurement employing Bosch's method was conducted. The experimental results show that the spray tip penetrations of piezo­driven injector were longer, on the whole, than that of the solenoid-driven injector. Besides we found that the piezo-driven injector have a higher injection flow rate by a fast needle response and it was possible to control the injection rate slope in piezo-driven injector by altering the induced current.

Multi-Nozzle Injection Molding Automatic Machine 개발에 관한 연구 (A Study on the Development of an Automatic Multi-Nozzle Injection Molding Machine)

  • 이종형;김정환;이창헌;김윤곤;임춘규;이춘곤;권영신
    • 한국산업융합학회 논문집
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    • 제10권2호
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    • pp.123-128
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    • 2007
  • The demand for the precision rubber products has been rapidly increasing with the recent growth of industries. And the requirement for the productivity and the quality calls out for the injection molding machines with the precision machining ability as well as the high productivity. Especially modern automobile industry is in urgent need of developing injection molding machines for the high quality rubber products with high productivity. And the inability of the domestic companies to meet the standards causes importing foreign machines and as a result spending good amount of dollars. It is extremely important to develop competitive machines and strengthen the infrastructure of the related industries. In this paper the functions and the structure of a automatic multi-nozzle injection molding machine has been studied to set up a proper test system for the precision rate and the reliability of the machines, which can help build the machines to meet the request of the industry.

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고압 인젝터의 노즐 홀 수가 DME 연료분무의 미립화 특성에 미치는 영향 (Effect of Nozzle Hole Number on Atomization Characteristics of DME Fuel Spray using High Pressure Injector)

  • 이종태;이상훈;전문수
    • 한국분무공학회지
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    • 제19권4호
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    • pp.216-220
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    • 2014
  • This paper presents effect of nozzle hole number on atomization characteristic of DME fuel spray using three different type of injector having the hole number of 6, 7 and 8. For this study, PDPA(phase Doppler particle analyzer) experiment was performed in terms of $T_{ASOE}$ under various injection pressure. To compare general trend of atomization characteristic, the law data were ensemble averaged based on $T_{eng}$ of 0.2 ms. Results showed that the droplet diameter in terms of SMD(Sauter Mean Diameter) was reduced as increase in injection pressure. Increasing the number of hole lead to reduce in droplet diameter, but no significant reduction in diameter was observed between hole number of 7 and that of 8. In addition, increasing the number of hole resulted in decrease in droplet velocity which is considered as the effect of reduction in spray momentum due to decreasing of fuel quantity per each hole.

연소실 직접분사식 성층급기 가솔린기관 개발에 관한 연구 - 연료분사압력과 부하변동에 따른 연소특성 해석 - (A Study on Stratified Charge GDI Engine Development - Combustion Analysis according to the Variations of Injection Pressure and Load -)

  • 이상만;정영식;채재우
    • 대한기계학회논문집B
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    • 제22권9호
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    • pp.1317-1324
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    • 1998
  • In general, DI gasoline engine has the advantages of higher power output, higher thermal efficiency, higher EGR tolerance and lower emissions due to the operation characteristics of increased volumetric efficiency, compression ratio and ultra-lean combustion scheme. In order to apply the concept of stratified charge into direct injection gasoline engine, some kinds of methodologies have been adapted in various papers. In this study, a reflector was adapted around the injector nozzle to apply the concept of stratified charge combustion which leads the air-fuel mixture to be rich near spark plug. Therefore, the mixture near the spark plug is locally rich to ignite while the lean mixture is wholly introduced into the combustion chamber. The characteristics of combustion is analyzed with the variations of fuel injection pressure and load in a stratified -charge direct injection single cylinder gasoline engine. The obtained results are summarized as follows ; 1. The MBT spark timing approached to TDC with the increase of load on account of the increase of evaporation energy, but has little relation with fuel injection pressure. 2. The stratification effects are apparent with the increase of injection pressure. It is considered by the development of secondary diffusive combustion and the increase of heat release of same region, but proceed rapidly than diesel engine. Especially, in the case of high pressure injection (l70bar) and high load (3.0kgf m), the diffusive combustion parts are developed excessively and results in the decrease of peak pressure than in the case of middle load. 3. The index of engine stability, COVimep value, is drastically decreased with the increase of load. 4. To get better performance of DI gasoline engine development, staged optimizaion must be needed such as injection pressure, reflector, intake swirl, injection timing, chamber shape, ignition system and so on. In this study, the I50bar injection pressure is appeared as the optimum.

초음속 공기유동으로의 연료 분사노즐 종횡비 변화에 대한 연소특성 연구 (Effects of Aspect Ratio of a Fuel Injection Nozzle into a Supersonic Air Stream on Combustion Characteristics)

  • 김경무;백승욱;김윤곤
    • 한국추진공학회지
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    • 제8권1호
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    • pp.44-53
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    • 2004
  • 본 논문에서는 슬릿형 분사노즐의 출구 종횡비에 따라 3차원 화학반응 유동장을 수치적 계산을 통하여 그 특성을 조사하고 연소/혼합 촉진 방법을 고찰하였다. 내부유입유동과 슬릿측면 와동들 둘 다 혼합관점에서 고려되어야 한다는 것을 보여 주었다. 연소효율은 종횡비1.0을 기준으로 작은 경우가 낮고 압력손실 역시 종횡비가 작은 경우가 적다. 모든 결과들은 유동방향으로 긴 슬릿이 연소와 압력손실에 대해 바람직함을 나타내고 있다.

空氣밸브型 脈動燃燒器의 特性에 관한 實驗的 硏究 (An experimental study of the overall characteristics in an aero-valved pulsating combustor)

  • 오상헌;최병륜;임광열
    • 대한기계학회논문집
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    • 제11권2호
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    • pp.271-278
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    • 1987
  • 본 논문에서는 공기밸브형 진동연소기에 관한 이해를 더 증진시키기 위해서 기본적인 공기밸브형 진동연소기를 제작해서 압력진동 및 발생되는 소음특성, 작동주 파수, 그리고 연소특성에 관해 실험적 고찰을 행했다.

2개 솔레노이드 구동방식별 CRDi용 인젝터의 유압 동특성 해석 (Analysis of Hydraulic Characteristics of Two Solenoid-driven Injectors for CRDi System)

  • 이진욱;이중협;김민식
    • 한국자동차공학회논문집
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    • 제19권6호
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    • pp.140-147
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    • 2011
  • The injection nozzle of an electro-hydraulic injector for the common rail Diesel fuel injection system is being opened and closed by movement of a injector's needle which is balanced by pressure at the nozzle seat and at the needle control chamber, at the opposite end of the needle. In this study, the slenoid actuator was considered as a prime movers in high pressure Diesel injector. Namely a solenoid-driven Diesel injector with different driving current types, as a general method driven by solenoid coil energy, has been applied with a purpose to develop the analysis model of the solenoid actuator to predict the dynamics characteristics of the hydraulic component (injector) by using the AMESim code. Aimed at simulating the hydraulic behavior of the solenoid-driven injector, the circuit model has been developed as a unified approach to mechanical modeling in this study. As this analytic results, we know the suction force and first order time lag for driving force can be endowed in solenoid-driven injector in controlling the injection rate. Also it can predict that the input current wave exerted on solenoid coil is the dominant factor which affects on the initial needle behavior of solenoid-driven injector than the hydraulic force generated by the constant injection pressure.