• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.646-650
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• 1996

In this paper, A hydrostatic bearing spindle for high precision machining and a motor built-in spindle for high speed machining are developed toobtain the high precision machining accuracy of the prototype lathe. The sliding bearing with fluoric resin (turcite) pad is adopted for improving the damping charateristics of guide ways. The funning accuracy of moving elements isestimated to confirm the validity of application on the prototype; the high precision CNC lathe. The surface roughness of Cupper and Aluminum machined by the hydrostatic spindle are 0.07 .mu. m and 0.10 .mu. mRmax. The surface roughness of Aluminium machined by the built-in spindle are 0.10 .mu. mRmax. From this results, it is venified that the prototype lathe is effective to high precision maching.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.3
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• pp.82-88
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• 1997

In this paper, the development of a precision CNC lathe prototype for mirror surface machining is presented. To obtain high precision machining accuracy, a hydrostatically supported precision spindle and a sliding guideway with turcite pad are adopted as the motion elements. The machining accuracy of the prototype machine, and the motional accuracy of its motion elements are tested and evaluated to confirm the validity of the application of these elements on the prototype. The hydrostatic spindle shows 0.09 .mu. m of rotational accuracy and the guideway shows about 0.8 .mu. m/170mm of horizontal straightness. The sur- face roughness of cupper and aluminium cylinder machined by the prototype machine with diamond tool are 0.07 .mu. m and 0.10 .mu. m Rmax respectively. From these results, it is verified that the prototype lathe is avail- able for high precision machining.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.619-623
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• 1996

This paper proposes the thermal characteristics of motor integrated spindle on high precision lathe and investigates the thermal deformation and the running error of spindle. The deformation and the running error of spindle shaft are continuously measured by the gapsensor mounted on machine. The temperature distribution is measured bythe thermal vision system and the thermocouple. The results show that the running error of spindle is dependent on the rotational speed and the thermal deformation.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.3
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• pp.44-51
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• 1997

Unsteady-state temperature distributions and thermal deformations of the spindle of a high precision lathe are studied in this paper. Three dimensional model is built for analysis, and the amount of heat generation of bearing and the thermal characteristic values including heat transfer coefficient are estimated. Temperature distributions and thermal deformations of a model are analyzed using the finite element method and the thermal boundary values. Numerical results are compared with the measured data. The results show that the thermal deformations and the temperature distributions of the dpindle of a high precision lathe can be reasonably estimated using the three dimensional model and the finite element method.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.4
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• pp.152-162
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• 1996

The purpose of this study is the development of a lathe which can cut any pistons of oval shape with high speed, accuracy and precision by CNC (Computer Numerical Control) method. Y axis which is the position determinating mechanism with high speed response was added to the CNC lathe and the ovality and profile was cut under the control of C-Y-Z axes at same time. In the case of ovality of .phi. 0.2mm, the productivity can be improved up to 2500rpm(Y axis:83Hz) by high speed cutting than modeling method. Since a personal computer is used, it is easy to change the shape of pistion and can be applied promptly to many types of piston shppe by only changing data files.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.193-199
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• 2000

Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.6
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• pp.859-866
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• 2010

Generally, a fixed type guide-bush system is installed during machining miniature work-pieces with high precision in the multi-task CNC lathe. But a conventional guide-bush system does not provide a constant clamping force under the condition of varying work-piece diameters. It is important to maintain a constant clamping force for guaranteeing machining precision. This paper proposes a new guide-bush system with a pneumatic clamping device for the CNC Swiss-turn lathe to keep constant clamping force with changes in work-piece diameters. Through performance tests, new clamping system developed in the study showed better machining precision at the cost of a small increase in the temperature of the system than conventional systems due to an increase in the frictional heat and a change in the heat transfer route.

• Journal of the Semiconductor & Display Technology
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• v.15 no.1
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• pp.36-40
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• 2016

This paper is about the analysis on the vibration characteristic of tooling units on the precision automatic lathe. The vibration characteristic of the machine tool is emphasized in accordance with the high precision of the various industries Including the various semiconductor devices and components sector. In this paper, the vibration analysis was performed in designed tooling units of precision automatic lathe. Through the analysis, it is calculated that the frequency of distribution in certain areas by review the resonant frequency and the amount of deformation. And designed model was verified to be a stable structure.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.107-112
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• 2001

Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.2
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• pp.90-97
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• 1996

The purpose of this study is the development of a lathe which can cut any pistons of oval shape with high speed, accuracy and precision by CNC (Computer Numerical Control) method. Yaxis which is the mechanism of position determination with high speed response has been added to the CNC lathe and ovality and profile has been cut under the synchronous control of C-Y-Z axes. In the case of ovality of ø 0.5mm. the productivity can be improved up to 1500rpm by high speed cutting than modeling method.