• 제목/요약/키워드: High-energy milling

검색결과 306건 처리시간 0.029초

상용급 석탄가스화플랜트 최적설계에 관한 연구 (A study on the engineering optimization for the commercial scale coal gasification plant)

  • 김병현;민종선;김재환
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
    • /
    • pp.131.1-131.1
    • /
    • 2010
  • This study was conducted for engineering optimization for the gasification process which is the key factor for success of Taean IGCC gasification plant which has been driven forward under the government support in order to expand to supply new and renewable energy and diminish the burden of the responsibility for the reduction of the green house gas emission. The gasification process consists of coal milling and drying, pressurization and feeding, gasification, quenching and HP syngas cooling, slag removal system, dry flyash removal system, wet scrubbing system, and primary water treatment system. The configuration optimization is essential for the high efficiency and the cost saving. For this purpose, it was designed to have syngas cooler to recover the sensible heat as much as possible from the hot syngas produced from the gasifier which is the dry-feeding and entrained bed slagging type and also applied with the oxygen combustion and the first stage cylindrical upward gas flow. The pressure condition inside of the gasifier is around 40~45Mpg and the temperature condition is up to $1500{\sim}1700^{\circ}C$. It was designed for about 70% out of fly ash to be drained out throughout the quenching water in the bottom part of the gasifier as a type of molten slag flowing down on the membrane wall and finally become a byproduct over the slag removal system. The flyash removal system to capture solid particulates is applied with HPHT ceramic candle filter to stand up against the high pressure and temperature. When it comes to the residual tiny particles after the flyash removal system, wet scurbbing system is applied to finally clean up the solids. The washed-up syngas through the wet scrubber will keep around $130{\sim}135^{\circ}C$, 40~42Mpg and 250 ppmv of hydrochloric acid(HCl) and hydrofluoric acid(HF) at maximum and it is turned over to the gas treatment system for removing toxic gases out of the syngas to comply with the conditions requested from the gas turbine. The result of this study will be utilized to the detailed engineering, procurement and manufacturing of equipments, and construction for the Taean IGCC plant and furthermore it is the baseline technology applicable for the poly-generation such as coal gasification(SNG) and liquefaction(CTL) to reinforce national energy security and create new business models.

  • PDF

왕겨풍구의 성능(性能)에 영향(影響)을 미치는 작동요인(作動要因)에 관(關)한 연구(硏究) (The Effects of Operational Factors On the Performance of Husk Separator)

  • 장현택;노상하;정창주
    • Journal of Biosystems Engineering
    • /
    • 제9권1호
    • /
    • pp.22-33
    • /
    • 1984
  • Husk separator is an indispensable equipment in rice milling plants. However, any basic research on the designing and operating criteria of the husk separator have rarely been conducted in Korea. According to the survey results reported recently, grain loss occurs in the process of rice husk separation at custom rice milling plants in Korea and the performance of husk separator has also not been identified. With this regard this study was conducted with a typical commercial husk separator to investigate the effect of the operational factors such as feed rate, blower speed and opening ratio on the velocity distribution in the air duct and the performance of the separator. The results are summerized as follows: 1. The average wind velocity in the primary air duct increased linearly with the blower rpm and the size of air inlet port in both cases of double type and single type operations. 2. The coefficient of variation in the horizontal wind velocities in the primary air duct was the minimum when the opening ratio was 0.22 ($0.052m^2$ of air inlet port) in both cases of single type and double type operations regardless of the blower speeds used in this test. The average wind velocity at the upper part of air duct was greater by 2-5 m/s than the velocity at the bottom part in double type operation. In case of single type operation, however, the average velocity in the middle part was greater than the upper or bottom part when the opening ratio was greater than 0.74. 3. The relationship between the overall effectiveness of separation(Ed for double type and Es for single type) and the average wind velocity (Va) in the primary air duct was expressed in the following quadratic functions. $$Ed=-190.84+106.18Va-10.052Va^2$$ ($r^2$ = 0.97782) $$Es=-223.76+106.23Va-9.1935Va^2$$ ($r^2$ = 0.97029) The average wind velocity required to obtain the overall effectiveness of separation more than 80% ranged from 4.04 m/sec to 5.84 m/sec in case of double type operation, and from 4.70 m/sec to 6.20 m/sec in case of single type. 4. An optimum wind velocity can be obtained with an increase in the blower speed or the size of air inlet port as presented in Figure 8. There was a tendency that the faster the blower speed, the narrower the control range of the air inlet port. 5. The feed rates (1850kg/hr and 2100kg/hr) adopted in this experiment did not bring about a significant difference in both the overall effectiveness of separation and the power consumption. 6. The energy consumption increased cubically with the blower speed but linearly with the size of the air inlet port. On the basis of the results described in items 1, 3, and 6, it would be more economic to adjust the size of the air inlet port larger with a relatively low blower speed than to adjust the size smaller with a relatively high speed.

  • PDF

상온통풍에 의한 벼의 In-Bin 건조 : 건조시간, 에너지 소요량 및 품질에 미치는 건조조건의 영향 (In-Bin Drying of Paddy with Ambient Air: Influence of Drying Parameters on Drying Time, Energy Requirements and Quality)

  • 최홍식;W. 뮬바우어;임종환;신명곤
    • 한국식품과학회지
    • /
    • 제17권1호
    • /
    • pp.25-32
    • /
    • 1985
  • 상온통풍에 의한 벼의 in-bin 건조에 있어서 건조시간, 에너지 소요량, 품질에 미치는 몇가지 건조조건(기후, 초기 수분함량, 벼의 수량 및 풍량)의 영향을 검토하였다. 철제 grain bin(지름 : 3.0m, 높이 : 5.0m) 네 개를 이용하여, 1981년 및 1982년에 각각 수확한 물벼를 그해 수확기에 건조하였을 때, 벼의 수분함유량$(19.2{\sim}25.5%\;W.b.)$, bin내에서의 벼의 높이$(1.1{\sim}3.5m)$ 그리고 풍량$(3.0{\sim}6.9m^3\;air/m^3\;paddy/min)$에 따라 건조에 소요되는 시일은 $5{\sim}17$일이었다. 이와같은 조건의 범위에서는 우리나타 벼수확기의 가을 기후는 벼의 in-bin 상온통풍 건조에 알맞았으며, 최종수분 함량, 도정수율, 쇄미율, 발아율, 지방산가 등의 품질에서도 아무런 문제도 없었으며, 종래의 고온건조방법과 비교했을 때 에너지 소요량과 에너지 비용도 대단히 낮았다.

  • PDF

리튬이온이차전지용 고효율 음극(SiO-Graphite) (High Coulombic Efficiency Negative Electrode(SiO-Graphite) for Lithium Ion Secondary Battery)

  • 신혜민;도칠훈;김동훈;김효석;하경화;진봉수;김현수;문성인;김기원;오대희
    • 전기화학회지
    • /
    • 제11권1호
    • /
    • pp.47-50
    • /
    • 2008
  • 현재 상용화 되어있는 흑연의 저용량 문제를 해결하기 위해 실리콘이나 주석계 등 고용량 비탄소계 음극전극재료들이 연구되고 있다. 이 중 산화실리콘(SiO)은 초기 충전(환원)과정에서 Li이 삽입되면서 $Li_2O$생성으로 비가역 비용량이 발생하여 초기 싸이클에서 쿨롱효율이 낮고, 싸이클링에 따라 리튬 탈 삽입 과정의 비용량이 증가하는 특징으로 실제의 전지를 설계할 시 문제점을 가진다. 본 연구에서는 고용랑 특성을 나타내는 비탄소계 실리콘을 포함하는 리튬이차전지용 음극활물질과 흑연의 복합체를 제조하여 흑연으로 실리콘의 부피팽창을 완화시키고, 사이클 특성을 향상시키는 실리콘(SiO-Graphite) 재료를 개발하고, 산화실리콘과 흑연 복합체의 높은 비가역 용량의 해소와 싸이클에 따른 리튬 탈삽입 과정의 용량증가를 해소하기 위한 전처리를 통하여 초기 효율을 향상한 전극의 제조에 대하여 연구하였다.

기계적 합금화 및 in-situ와 ex-situ의 혼합공정을 통한 C 도핑된 ex-situ $MgB_2$ 선재 제조 (Mechanical Alloying and Combined Process of in-situ and ex-situ to Fabricate the ex-situ C-doped $MgB_2$ Wire)

  • 황수민;이창민;임준형;최준혁;박진현;주진호;전병혁;김찬중
    • Progress in Superconductivity
    • /
    • 제10권2호
    • /
    • pp.79-86
    • /
    • 2009
  • We successfully fabricated C-doped ex-situ $MgB_2$ wires using two different methods such as mechanical alloying(MA) and combined process(CP) of in-situ and ex-situ. In the MA, the precursor powder was prepared with a mixture of $MgB_2$ and 1 at% C powders by planetary ball milling for 0-100 h. In the CP, on the other hand, C-doped $MgB_2$ powder was prepared with Mg, B, and C powders by in-situ process via compaction, sintering, and crushing. The powders prepared by two methods were loaded into Fe tube and then the assemblages were drawn by a conventional powder-in-tube technique. The MA treatment of C-added $MgB_2$ decreased the particles/grains size and resulted in C-doping into $MgB_2$ after sintering, improving the critical current density($J_c$) in high external magnetic field. For the C-doped $MgB_2$ wire by MA for 25 h, the $J_c$ was $4.1{\times}10^3A/cm^2$ at 5 K and 6.4 T, which was 5.9 times higher than that of pure and untreated $MgB_2$ wire. The CP also provided C-doping into $MgB_2$ and improved the $J_c$ in high magnetic field; the C-doped $MgB_2$ wire fabricated by CP exhibited a $J_c$ being 2.3 times higher than that of the ex-situ wire used commercial $MgB_2$ powder at 5 K and 6.0 T($2.7{\times}10^3A/cm^2\;vs.\;1.2{\times}10^3A/cm^2$).

  • PDF

나노사이즈 탄산칼슘이 종이의 물리·광학적 특성에 미치는 영향 (Effects of Nano-sized Calcium Carbonate on Physical and Optical Properties of Paper)

  • 박정윤;이태주;김형진
    • 펄프종이기술
    • /
    • 제46권4호
    • /
    • pp.1-10
    • /
    • 2014
  • In papermaking industry, inorganic fillers are widely used for the purpose of improving opacity, brightness, printability, uniformity and dimensional stability. They are also useful for production costs and energy savings. In the past, inorganic fillers in papermaking industry only focused on micro-scale but recently, new trials on nano-powdered technology are applying. Even nano-powdered fillers are rapidly utilized for improving the optical and surface properties in coating and surface sizing, there still have some problems in wet-end process due to poor dispersibility and retention. In this study, nano-particled calcium carbonate was produced by milling the PCC and its applicability between micro sized and nano sized calcium carbonated was compared in wet-end process, and finally the sheet properties were evaluated. Nano-PCC was not retained in sheet structure without applying retention system, but with retention system nano-powdered PCC was absorbed on fiber surface with expanding the fiber networks. The application of PAM-bentonite system has resulted in high ash retention and bulky structure for copier paper, and good optical properties in brightness and opacity. However, it required to solve the weakness of low tensile property due to interruption of hydrogen bonding by nano fillers.

$TiO_2$ 나노입자를 이용한 전자종이 제조 (Preparation of Electronic Paper using $TiO_2$ Nanoparticles)

  • 이남희;김중희;홍완식;장문익;안진호;황종선;김선재
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2004년도 추계학술대회 논문집 Vol.17
    • /
    • pp.97-102
    • /
    • 2004
  • 용액 중에서 나노입자의 전기영동 특성을 이용한 전자종이용 잉크 제조를 위해 $TiO_2$ 나노입자를 저유전율 용매인 cyclohexane에 혼합한 후 용매와 용질의 비중차를 줄이기 위해 분말 상 polyethylen을 첨가하여 high energy milling의 방법으로 입자분쇄와 동시에 입자 표면에 고분자 풍을 코팅하였다. 용액내의 입자 분산성 향상과 용매 착색을 위하여 계면활성제와 oil-blue N을 첨가한 후 전자종이용 잉크를 제조하여 측정한 제타 전위 결과 cyclohexane 내에서 $TiO_2$의 제타전위는 -40mV 정도였으나 polyethylene으로 코팅한 후 계면활성제를 첨가하였을 경우 최대 -110mV 이상의 높은 값을 나타내었다. 실제 디스플레이 특성을 평가하기 위해 포토리소그래피를 이용하여 3인치 크기의 ITO glass 위에 $10{\mu}m$의 크기를 갖는 십자형의 격벽을 $40{\mu}m$의 높이로 균일하게 형성한 후 합성된 전자잉크로 주입하여 상부전극과 하부전극사이에 UV 경화제를 도포하여 UV 접합을 실시하였다. 격벽 내에서 입자의 mobility를 측정하여 환산된 전자잉크의 응답속도는 0.1cm/sec로 측정되었으나, 전기영동시 입자들의 움직임에 따른 반사광의 파형을 측정한 경우 0.07cm/sec의 응답속도를 나타내었다.

  • PDF

Fe-TiC 복합재료 분말의 상압소결과 방전플라즈마소결 (Pressureless Sintering and Spark-Plasma Sintering of Fe-TiC Composite Powders)

  • 이병훈;배상원;배선우;;김지순
    • 한국분말재료학회지
    • /
    • 제22권4호
    • /
    • pp.283-288
    • /
    • 2015
  • Two sintering methods of a pressureless sintering and a spark-plasma sintering are tested to densify the Fe-TiC composite powders which are fabricated by high-energy ball-milling. A powder mixture of Fe and TiC is prepared in a planetary ball mill at a rotation speed of 500 rpm for 1h. Pressureless sintering is performed at 1100, 1200 and $1300^{\circ}C$ for 1-3 hours in a tube furnace under flowing argon gas atmosphere. Spark-plasma sintering is carried out under the following condition: sintering temperature of $1050^{\circ}C$, soaking time of 10 min, sintering pressure of 50 MPa, heating rate of $50^{\circ}C$, and in a vacuum of 0.1 Pa. The curves of shrinkage and its derivative (shrinkage rate) are obtained from the data stored automatically during sintering process. The densification behaviors are investigated from the observation of fracture surface and cross-section of the sintered compacts. The pressureless-sintered powder compacts show incomplete densification with a relative denstiy of 86.1% after sintering at $1300^{\circ}C$ for 3h. Spark-plasma sintering at $1050^{\circ}C$ for 10 min exhibits nearly complete densification of 98.6% relative density under the sintering pressure of 50 MPa.

그래핀 산화물 분말 첨가에 의한 비스무스 텔루라이드 기지 복합재료의 열전에너지변환 특성 고찰 (Investigation on the Thermoelectric Properties of Bismuth Telluride Matrix Composites by Addition of Graphene Oxide Powders)

  • 김경태;민태식;김동원
    • 한국분말재료학회지
    • /
    • 제23권4호
    • /
    • pp.263-269
    • /
    • 2016
  • Graphene oxide (GO) powder processed by Hummer's method is mixed with p-type $Bi_2Te_3$ based thermoelectric materials by a high-energy ball milling process. The synthesized GO-dispersed p-type $Bi_2Te_3$ composite powder has a composition of $Bi_{0.5}Sb_{1.5}Te_3$ (BSbT), and the powder is consolidated into composites with different contents of GO powder by using the spark plasma sintering (SPS) process. It is found that the addition of GO powder significantly decreases the thermal conductivity of the pure BSbT material through active phonon scattering at the newly formed interfaces. In addition, the electrical properties of the GO/BSbT composites are degraded by the addition of GO powder except in the case of the 0.1 wt% GO/BSbT composite. It is found that defects on the surface of GO powder hinder the electrical transport properties. As a result, the maximum thermoelectric performance (ZT value of 0.91) is achieved from the 0.1% GO/BSbT composite at 398 K. These results indicate that introducing GO powder into thermoelectric materials is a promising method to achieve enhanced thermoelectric performance due to the reduction in thermal conductivity.

P/M Fecralloy의 성형성 및 전기저항특성 향상에 관한 연구 (A Study on the Development of Compactability and Electrical Resistivity for P/M Fecralloy)

  • 박진우;고병현;정우영;박동규;안인섭
    • 한국분말재료학회지
    • /
    • 제23권6호
    • /
    • pp.426-431
    • /
    • 2016
  • The Fe-Cr-Al alloy system shows an excellent heat resistance because of the formation of an $Al_2O_3$ film on the metal surface in an oxidizing atmosphere at high temperatures up to $1400^{\circ}C$. The Fecralloy needs an additive that can act as a binder because of its bad compactability. In this study, the green compacts of STS434L and Al powder added to Fecralloy are oxidized at $950^{\circ}C$ for up to 210 h. Fecralloy and Al is mixed by two types of ball milling. One is vented to air and the other was performed in a sealed jar. In the case of Al addition, there are no significant changes in the electrical resistance. Before the oxidation test, Al oxides are present in the Fecralloy surface, as determined from the energy dispersive spectroscopy results. The addition of Al improves the compactability because of an increased density, and the addition of STS434L increases the electrical resistivity by forming a composite oxide.