• Title/Summary/Keyword: High-ductility

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Mechanical Strength Evaluation of A53B Carbon Steel Subjected to High Temperature Hydrogen Attack

  • Kim, Maan-Won;Lee, Joon-Won;Yoon, Kee-Bong;Park, Jai-Hak
    • International Journal of Safety
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    • v.6 no.2
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    • pp.1-7
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    • 2007
  • In this study mechanical strength of A53B carbon steel was analyzed using several types of test specimens directly machined from oil recycling pipe experienced a failure due to hydrogen attack in chemical plants. High temperature hydrogen attack (HTHA) is the damage process of grain boundary facets due to a chemical reaction of carbides with hydrogen, thus forming cavities with high pressure methane gas. Driven by the methane gas pressure, the cavities grow on grain boundaries forming intergranular micro cracks. Microscopic optical examination, tensile test, Charpy impact test, hardness measurement, and small punch (SP) test were performed. Carbon content of the hydrogen attacked specimens was dramatically reduced compared with that of standard specification of A53B. Traces of decarburization and micro-cracks were observed by optical and scanning electron microscopy. Charpy impact energy in hydrogen attacked part of the pipe exhibited very low values due to the decarburization and micro fissure formation by HTHA, on the other hand, data tested from the sound part of the pipe showed high and scattered impact energy. Maximum reaction forces and ductility in SP test were decreased at hydrogen attacked part of the pipe compared with sound part of the pipe. Finite element analyses for SP test were performed to estimate tensile properties for untested part of the pipe in tensile test. And fracture toughness was calculated using an equivalent strain concept with SP test and finite element analysis results.

Basic Mixing and Mechanical Tests on High Ductile Fiber Reinforced Cementless Composites (고인성 섬유보강 무시멘트 복합체의 기초 배합 및 역학 실험)

  • Cho, Chang-Geun;Lim, Hyun-Jin;Yang, Keun-Hyeok;Song, Jin-Kyu;Lee, Bang-Yeon
    • Journal of the Korea Concrete Institute
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    • v.24 no.2
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    • pp.121-127
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    • 2012
  • Cement has been traditionally used as a main binding material of high ductile fiber reinforced cementitious composites. The purpose of this paper is to investigate the feasibility of using alkali-activated slag and polyvinyl alcohol (PVA) fibers for manufacturing high ductile fiber reinforced cementless composites. Two mixture proportions with proper flowability and mortar viscosity for easy fiber mixing and uniform fiber dispersion were selected based on alkali activators. Then, the slump flow, compression, uniaxial tension and bending tests were performed on the mixes to evaluate the basic properties of the composites. The cementless composites showed an average slump flow of 465 mm and tensile strain capacity of approximately 2% of due to formation of multiple micro-cracks. Test results demonstrated a feasibility of manufacturing high ductile fiber reinforced composites without using cement.

Effect of fiber volume fraction on the tensile softening behavior of Ultra High Strength Steel Fiber-Reinforced Concrete (섬유혼입률이 초고강도 강섬유 보강 콘크리트의 인장연화거동에 미치는 영향)

  • Kang, Su-Tae;Park, Jung-Jun;Lee, Si-Young;Park, Gun;Hong, Sung-Wook;Kim, Sung-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.421-424
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    • 2008
  • Ultra high strength steel fiber-reinforced concrete is characterized with high tensile strength and ductility. This paper revealed the influence of fiber volume fraction on the tensile softening behaviour of ultra high strength steel fiber-reinforced concrete and developed tensile softening model to predict the deformation capacity by finite element method analysis with experimental results. The initial stiffness of ultra high strength steel fiber-reinforced concrete was constant irrespective of fiber volume fraction. The increase of fiber volume fraction improved the flexural tensile strength and caused more brittle softening behaviour. Finite element method analysis proposed by Uchida et al. was introduced to obtain the tensile softening curve from three point notched beam test results and we proposed the tensile softening model as a function of fiber volume fraction and critical crack width.

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Experimental Study on Seismic Performance of Beam-column Connections with High Strength Reinforcements (고장력 철근이 적용된 철근콘크리트 보-기둥 접합부 파괴모드에 대한 실험적 연구)

  • Kim, Dae-Hoon;Park, Aa-Ron;Lee, Kihak
    • Journal of Korean Association for Spatial Structures
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    • v.16 no.2
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    • pp.61-68
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    • 2016
  • Behavior of RC(Reinforced-concrete) beam-column connections has been subjected to the earthquake loading has been determined by shear and attachment mechanism. However, since the shear and attachment are very fragile for cycle loadings. Through occurring plastic hinges at the beam, the column and the connection should remain elastic condition and the beam should dissipate the energy from the earthquake. This study was investigate on the seismic performance of 6 RC beam - column connections built with the high strength reinforcements (700MPa) based on design and detailing requirements in the ACI 318-05 Provision and KCI-07 appendix II. This is aimed to evaluate the effect of the high-strength reinforcements as used the beam-column connection members. The main comparisons were the seismic performance of the connections affect the seismic performance in terms of strength, stiffness and ductility, joint shear stress-strain. A total of 6 beam-column specimens were built with a 1/2 scale and subjected to the cyclic loadings. Main design considerations were the area of the longitudinal reinforcements of the beam and details of the beam-column joint designed based on the seismic code. Cyclic test results are given and recommendations for the usage of high strength reinforcements for the seismic design is provided.

Work Process Analysis of the High-performed Precast Concrete Columns using Simulation Technology (시뮬레이션 기법을 활용한 고성능 프리캐스트 콘크리트 기둥의 작업프로세스 분석)

  • Shin, Young-Su;Cho, Kyuman;Cho, Chang-Geun
    • Korean Journal of Construction Engineering and Management
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    • v.15 no.4
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    • pp.49-57
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    • 2014
  • Since the structure systems of construction projects have been forced to be large, high-rised, and complex, many researchers have been put their efforts to develop high strength concrete incorporating diverse advanced materials. In order to improve the performance of the concrete, the fibers leading high ductility to concrete have been used, consequently concrete columns adopting High-Performance Fiber Cement(HPFC) have been developed. This paper analyzed not only the construction work process of HPFC column installed to the real construction project, but also construction productivity of the columns by using discrete event simulation technique. As a result, several considerations on installing such a column have identified, compared with the works for typical concrete columns. In particular, there was specific characteristic to install the columns in terms of labor resource productivity, which is not shown with the work for the typical concrete columns.

Tensile Properties of Energy Saving Wire (ESW) with respect to Temperatures of High Frequency Induction Heat Treatment (고주파 열처리 온도에 따른 선조질강의 인장특성)

  • Lee, Jin Beom;Kang, Namhyun;Park, Ji Tae;Ahn, Soon-Tae;Park, Yeong-Do;Choi, Il-Dong;Nam, Dae-Geun;Cho, Kyung-mox
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.974-980
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    • 2010
  • Various types of steel, namely, 0.35C, 0.2C-Cr, and 0.2C-Cr-Mo steels, were quenched and tempered by high-frequency induction heat treatment. The type, size, and spheroidization of the carbides varied depending on the tempering temperatures ($450{\sim}720^{\circ}C$). During the tempering process, the carbide was precipitated in the martensite matrix. The 0.35C, 0.2C-Cr, and 0.2C-Cr-Mo steels contained carbides that were smaller than 120 nm. The carbide was spheroidized as the tempering temperature increased. Owing to the fine microstructure and spheroidization of the carbides, all three steels had a high tensile strength as well as yield ratio and reduction of area. In the case of the 0.2C-Cr steel, the use of Cr as an alloying element facilitated the precipitation of alloyed carbides with an extremely small particle and resulted in an increase in the spheroidization rate of the carbides. As a result, a large reduction of area was achieved (>70%). The 0.2C-Cr-Mo steel had the highest tensile strength because of the high hardenability that can be attributed to the presence of alloying elements (Cr and Mo). Quenching and tempering steels by induction heat treatment resulted in a high strength of over 1 GPa and a large reduction of area (>70%) because of the rapid heating and cooling rates.

Investigation of residual stresses of hybrid normal and high strength steel (HNHSS) welded box sections

  • Kang, Lan;Wang, Yuqi;Liu, Xinpei;Uy, Brian
    • Steel and Composite Structures
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    • v.33 no.4
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    • pp.489-507
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    • 2019
  • In order to obtain high bearing capacity and good ductility simultaneously, a structural column with hybrid normal and high strength steel (HNHSS) welded box section has been developed. Residual stress is an important factor that can influence the behaviour of a structural member in steel structures. Accordingly, the magnitudes and distributions of residual stresses in HNHSS welded box sections were investigated experimentally using the sectioning method. In this study, the following four box sections were tested: one normal strength steel (NSS) section, one high strength steel (HSS) section, and two HNHSS sections. Based on the experimental data from previous studies and the test results of this study, the effects of the width-to-thickness ratio of plate, yield strength of plate, and the plate thickness of the residual stresses of welded box sections were investigated in detail. A unified residual stress model for NSS, HSS and HNHSS welded box sections was proposed, and the corresponding simplified prediction equations for the maximum tensile residual stress ratio (${\sigma}_{rt}/f_y$) and average compressive residual stress ratio (${\sigma}_{rc}/f_y$) in the model were quantitatively established. The predicted magnitudes and distributions of residual stresses for four tested sections in this study by using the proposed residual stress model were compared with the experimental results, and the feasibility of this proposed model was shown to be in good agreement.

Investigation on Size Distribution of Tungsten-based Alloy Particles with Solvent Viscosity During Ultrasonic Ball Milling Process (초음파 볼밀링 공정에 의한 용매 점도 특성에 따른 텅스텐계 합금 분쇄 거동)

  • Ryu, KeunHyuk;So, HyeongSub;Yun, JiSeok;Kim, InHo;Lee, Kun-Jae
    • Journal of Powder Materials
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    • v.26 no.3
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    • pp.201-207
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    • 2019
  • Tungsten heavy alloys (W-Ni-Fe) play an important role in various industries because of their excellent mechanical properties, such as the excellent hardness of tungsten, low thermal expansion, corrosion resistance of nickel, and ductility of iron. In tungsten heavy alloys, tungsten nanoparticles allow the relatively low-temperature molding of high-melting-point tungsten and can improve densification. In this study, to improve the densification of tungsten heavy alloy, nanoparticles are manufactured by ultrasonic milling of metal oxide. The physical properties of the metal oxide and the solvent viscosity are selected as the main parameters. When the density is low and the Mohs hardness is high, the particle size distribution is relatively high. When the density is high and the Mohs hardness is low, the particle size distribution is relatively low. Additionally, the average particle size tends to decrease with increasing viscosity. Metal oxides prepared by ultrasonic milling in high-viscosity solvent show an average particle size of less than 300 nm based on the dynamic light scattering and scanning electron microscopy analysis. The effects of the physical properties of the metal oxide and the solvent viscosity on the pulverization are analyzed experimentally.

Rapid Synthesis and Sintering of Nanostructured MgTiO3 Compound by High-Frequency Induction Heating (고주파 유도 가열에 의한 급속 나노구조 MgTiO3 화합물 합성 및 소결)

  • Kang, Hyun-Su;Doh, Jung-Mann;Yoon, Jin-Kook;Park, Bang-Ju;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.50 no.12
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    • pp.891-896
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    • 2012
  • Nanopowders of MgO and $TiO_2$ were made by high energy ball milling. The rapid synthesis and sintering of the nanostructured $MgTiO_3$ compound was investigated by the high-frequency induction heated sintering process. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition grain growth. Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties. As nanomaterials possess high strength, high hardness, excellent ductility and toughness, undoubtedly, more attention has been paid for the application of nanomaterials. A highly dense nanostructured $MgTiO_3$ compound was produced with simultaneous application of 80 MPa pressure and induced current within 2 min. The sintering behavior, gain size and mechanical properties of $MgTiO_3$ compound were investigated.

Effect of Mn Addition on Sintering Properties of Ti-10wt.%Al-xMn Powder Alloy (Ti-10wt.%Al-xMn 분말합금의 Mn첨가에 따른 소결특성 평가)

  • Shin, Gi-Seung;Hyun, Yong-Taek;Park, Nho-Kwang;Park, Yong-Ho;Lee, Dong-Geun
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.235-241
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    • 2017
  • Titanium alloys have high specific strength, excellent corrosion and wear resistance, as well as high heat-resistant strength compared to conventional steel materials. As intermetallic compounds based on Ti, TiAl alloys are becoming increasingly popular in the aerospace field because these alloys have low density and high creep properties. In spite of those advantages, the low ductility at room temperature and difficult machining performance of TiAl and $Ti_3Al$ materials has limited their potential applications. Titanium powder can be used in such cases for weight and cost reduction. Herein, pre-forms of Ti-Al-xMn powder alloys are fabricated by compression forming. In this process, Ti powder is added to Al and Mn powders and compressed, and the resulting mixture is subjected to various sintering temperature and holding times. The density of the powder-sintered specimens is measured and evaluated by correlation with phase formation, Mn addition, Kirkendall void, etc. Strong Al-Mn reactions can restrain Kirkendall void formation in Ti-Al-xMn powder alloys and result in increased density of the powder alloys. The effect of Al-Mn reactions and microstructural changes as well as Mn addition on the high-temperature compression properties are also analyzed for the Ti-Al-xMn powder alloys.