• Title/Summary/Keyword: High voltage capacitor charger

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Application of A High Voltage Capacitor Charger to Nanosize Powder Production

  • Jeong I.W.;Rim G.H.;Jung Y.H.;Kim K.S.;Lee H.S.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.727-730
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    • 2001
  • Electrical wire explosion (EWE) is characterized by great current density and rapid metal heating, which make itself an ideal tool for nano-materials manufacturing technology. The EWE requires a high voltage electric-energy source. In the current experimental set-up a high voltage capacitor is used for the purpose. Hence, a power supply that is capable of charging the capacitor to a target voltage is required. One of the special requirements is the precise controllability of the stored energy level in the capacitor. Through this study a high voltage capacitor charger using a series resonant converter technology has been developed for the production of nanosize powder. A load capacitor of $32{\mu}F$ can be charged up to 20kV by the developed capacitor charger and discharged through a gap switch and a copper wire.

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Analysis and Design of a 3-phase Series-Resonant type High Voltage Capacitor Charger (3상 직렬공진형 고전압 커패시터 충전기의 해석 및 설계)

  • Lee, Byungha;Park, Sangeun;Cha, Hanju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.4
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    • pp.510-516
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    • 2013
  • This paper suggests a 3-phase series-resonant type high voltage capacitor charger for an EML pulsed power system. The operating principle on the charger is explained by an equivalent circuit. Additionally, we analyze the charging characteristic in one discontinuous conduction mode and three continuous conduction modes. The analysis shows that the resonant current per phase is two thirds of the 3-phase charger's average charging current and one third of the single-phase charger's average charging current with the same capacity. We suggest a design method of the 3-phase capacitor charger in each operational mode and present an example of 3.5 kW capacitor charger at ${\omega}_s=0.33{\omega}_r$. The 3.5 kW 3-phase capacitor charger prototype is assembled with a TI28335 controller and a 40 kJ, 7 kV capacitor. The design rules based on the analysis are verified by experiment.

Analysis of the Charging Characteristics of High Voltage Capacitor Chargers Considering the Transformer Stray Capacitance

  • Lee, Byungha;Cha, Hanju
    • Journal of Power Electronics
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    • v.13 no.3
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    • pp.329-338
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    • 2013
  • In this paper, the charging characteristics of series resonant type high voltage capacitor chargers considering the transformer stray capacitance have been studied. The principles of operation for the four operational modes and the mode changes for the four different switching frequency sections are explained and analyzed in the range of switching frequency below the resonant frequency. It is confirmed that the average charging currents derived from the above analysis results have non-linear characteristics in each of the four modes. The resonant current, resonant voltage, charging current, and charging time of this capacitor charger as variations of the switching frequency, series parallel capacitance ratio ($k=C_p/C_s$), and output voltage are calculated. From the calculation results, the advantages and disadvantages arising from the parallel connection of this stray capacitance are described. Some methods to minimize charging time of this capacitor charger are suggested. In addition, the results of a comparative test using two transformers whose stray capacitances are different are described. A 1.8 kJ/s prototype capacitor charger is assembled with a TI28335 DSP controller and a 40 kJ, 7 kV capacitor. The analysis results are verified by the experiment.

Design of 9 kJ/s High Voltage LiPo Battery based 2-stage Capacitor Charger (배터리 기반 2단 충전 9 kJ/s 고전압 충전기 설계)

  • Cho, Chan-Gi;Jia, Ziyi;Ryoo, Hong-Je
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.4
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    • pp.268-272
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    • 2019
  • A lithium polymer battery-based 9 kJ/s high-voltage capacitor charger, which comprises two stages, is proposed. A modified LCC resonant converter and resonant circuit are introduced at the first and second stages, respectively. In the first stage, the methods for handling low-voltage and high-current batteries are considered. Delta-wye three-phase transformers are used to generate a high output voltage through the difference between the phase and line-to-line voltages. Another method is placing the series resonant capacitor of the LCC resonant components on the transformer secondary side, which conducts considerably low current compared with the transformer primary side. On the basis of the stable operation of the first charging stage, the secondary charging stage generates final output voltage by using the resonance. This additional stage protects the rectifying diodes from the negative voltage when the output capacitor is discharged for a short time. The inductance and capacitance of the resonance components are selected by considering the resonance charging time. The design procedure for each stage with the aforementioned features is suggested, and its performance is verified by not only simulation but also experimental results.

The Design and Applications of LCC Resonant Converter (LCC 공진형 컨버터를 적용한 산업용 전원장치 응용연구)

  • Ahn, Suk-Ho;Jang, Sung-Roc;Ryoo, Hong-Je
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.6
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    • pp.566-572
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    • 2015
  • This study introduces an LCC resonant converter operating on a continuous conduction mode. The LCC resonant converter has the advantage of improving system efficiency, especially under the rated load condition, because it can reduce conduction loss by improving the resonance current shape and switching loss by increasing the lossless snubber capacitance. The proposed LCC resonant converter is applied to various applications, including a 60 kW EV fast charger, a 24 kJ/s high-voltage capacitor charger, and a 20 kV, 20 kW high-precision DC power supply. Experimental results prove that the proposed LCC resonant converter topology can be effectively used as a converter topology for these applications.

Design of 1.5 kV, 36 kJ/s High Voltage Capacitor Charger for Xenon Lamp Driving (제논램프 구동용 1.5 kV, 36 kJ/s 고전압 충전기 설계)

  • Cho, Chan-Gi;Song, Seung-Ho;Park, Su-Mi;Park, Hyeon-Il;Bae, Jung-Soo;Jang, Sung-Roc;Ryoo, Hong-Je
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.18-19
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    • 2017
  • This paper shows the design of the high voltage capacitor charger which using a modified series parallel resonant converter. The used silicon carbide Metal-Oxide Semiconductor Field Effect Transistor (SiC MOSFET) is proper for the few hundred kHz of high switching frequency to overcome the bulk resonant inductor and snubber capacitors. Furthermore, to increase the amount of the charging current, three phase delta transformer is used as well as the secondary sides are connected in parallel. In this paper, the design procedure of the high voltage capacitor charger is suggested and the output power is verified by the experimental results with the rated resistor load.

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A Single-stage Interleaved Electrolytic Capacitor-less EV Charger with Reduced Component Count (전해커패시터가 없고 적은 소자수를 갖는 단일단 인터리브드 전기자동차용 충전기)

  • Kim, Min-Jae;Kim, Byeong-Woo;Jung, Bum-Kyo;Choi, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.3
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    • pp.185-192
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    • 2017
  • This paper proposes a single-stage interleaved soft-switching electrolytic capacitor-less EV charger with reduced component count and simple circuit structure. The proposed charger achieves ZVS turn-on of all switches and ZCS turn-off of all diodes without regard to voltage and load variation. It achieves high power density even without an input filter due to CCM operation and bulky electrolytic capacitors and without a low-frequency component in the transformer. A 2 kW prototype of the proposed charger with sinusoidal charging is built and tested to verify the validity of the proposed operation.

A Buck-Boost Type Charger with a Switched Capacitor Circuit

  • Wu, Jinn-Chang;Jou, Hurng-Liahng;Tsai, Jie-Hao
    • Journal of Power Electronics
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    • v.15 no.1
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    • pp.31-38
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    • 2015
  • In this paper, a buck-boost type battery charger is developed for charging battery set with a lower voltage. This battery charger is configured by a rectifier circuit, an integrated boost/buck power converter and a switched capacitors circuit. A boost power converter and a buck power converter sharing a common power electronic switch are integrated to form the integrated boost/buck power converter. By controlling the common power electronic switch, the battery charger performs a hybrid constant-current/constant-voltage charging method and gets a high input power factor. Accordingly, both the power circuit and the control circuit of the developed battery charger are simplified. The switched capacitors circuit is applied to be the output of the boost converter and the input of the buck converter. The switched capacitors circuit can change its voltage according to the utility voltage so as to reduce the step-up voltage gain of the boost converter when the utility voltage is small. Hence, the power efficiency of a buck-boost type battery charger can be improved. Moreover, the step-down voltage gain of the buck power converter is reduced to increase the controllable range of the duty ratio for the common power electronic switch. A prototype is developed and tested to verify the performance of the proposed battery charger.

A 11 kW 5.58 kW/L Electrolytic Capacitor-less EV Charger With Single- and Three-Phase Compatibility (11kW 5.58kW/L 무(無)전해커패시터 단상/3상 겸용 전기자동차 탑재형 충전기)

  • Kim, Hyung-Jin;Park, Jun-Yeong;Kim, Sun-Ju;Hakim, Ramadhan Muhammad;Phuc, Huu Kieu;Cho, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.4
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    • pp.277-284
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    • 2021
  • A single and three phase-compatible single-stage EV charger without electrolytic capacitor is proposed in this study. DC battery-charging current is inherently guaranteed in the three-phase grid due to three output currents with a phase shift of 120° between each other. The proposed EV charger can provide a DC battery charging current for the single-phase grid through the integrated active power decoupling circuit without using additional switches. The proposed EV charger ensures ZVS turn-on of all switches with wide grid and battery voltage ranges. The 11 kW prototype of the proposed EV charger demonstrates a peak efficiency of 97.01% and a power density of 5.58 kW/L.

The Development of 35kJ/s High Voltage Capacitor Charger (35kJ/s 고전압 커패시터 충전장치 개발)

  • Jang, S.R.;Ryoo, H.J.;Kim, J.S.
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.988-989
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    • 2008
  • This paper describes a rapid pulsed power charging system for pulsed power application. It is capable of charging 35kJ/s energy up to 0.47uF 25kV within 3ms and maximum pulse repetition rate of 300 pps can be achieved. The charger is designed based on three-phase series resonant inverter followed by air cooled set-up transformers thus it has many advantages of lower weight, small size and high efficiency compared with large bulky traditional pulse charger system. Detail design procedure of resonant inverter and high voltage transformers is explained. Experimental results carried out at different condition and its results shows 90% efficiency at full load condition.

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