• Title/Summary/Keyword: High vibration

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Design of High frequency Vibration Mechanism with PZT actuator for Ultraprecision Laser Machining (압전구동기를 이용한 초정밀레이저 가공의 고주파진동 장치설계)

  • Kim, Hyun-Uk;Hwang, Dong-Hyun;Park, Jong-Kweon;Cho, Sung-Hak;Lee, Moon-G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.419-425
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    • 2010
  • To machine the micro hole, laser machining system is widely used, however, the system cannot fabricate the micro hole with high aspect ratio and good surface finish. To break the obstacles, the high frequency vibration mechanism with PZT (Piezoelectric Transducers) is proposed in this paper. The mechanism will vibrate the laser beam in vertical direction so that the aspect ratio and surface finish may be higher than the conventional. The mechanism vibrates the eyepiece of laser optics. In addition to the benefits, the mechanism enables us to have high precision and flexibility. It decreases burr and debris during machining. And it is able to machine various materials of workpiece. This research include high frequency and large travel range of the proposed mechanism. The PZT motion of mechanism and analysis on the sensitivity of design parameters are extracted from a finite element method (FEM) simulation. In the analysis, the target vibration mode without parasitic motion is designated to have the target frequency and high amplitude.

Dynamic Modeling and Controller Design for Active Control of High-speed Elevator Front-back Vibrations (고속 엘리베이터의 전후 진동제어를 위한 동적 모델링 및 능동 제어기 설계)

  • Baek, Kwang-Hyun;Kim, Ki-Young;Kwak, Moon-K.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.1
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    • pp.74-80
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    • 2011
  • Front-back vibrations of high-speed elevator need to be suppressed as in the case of lateral vibrations. The dynamic model for the front-back vibrations is different from the lateral vibration model since the supporting structure varies. In this study, a dynamic model was derived using the energy method. Based on the free vibration analysis, it was observed that the fundamental frequency for the front-back vibration is slightly lower than the fundamental frequency of the lateral vibration, which means that the active vibration control should be carried out in both directions. The PPF control algorithm was applied to the numerical model under measured rail irregularities. The numerical results show that the active vibration control of elevator front-back vibration is also possible.

Characteristics of the Shaft Vibration in a High Head Pump-Turbine (고낙차 펌프-터빈에서의 축계 진동 특성)

  • Ha, Hyun Cheon;Choi, Seong Pil
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.166-172
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    • 1998
  • This paper describes the shaft vibration phenomena measured on a pump-turbine ofa pumped storage power plant. The pump-turbine runs at a rotational speed of 450 rpm (7.5 Hz). The power output (load) of the pump-turbine was varied from 100 to 300 MW in the generating mode. It was found that the magnitude of the shaft vibration was highly dependent upon the power load. The vibration magnitude of the shaft vibration is very high in the middle load zone from 170 to 210 MW, elsewhere the vibration low. From vibration spectra, it was found that the frequency of major vibration in that load zone was 2.5 Hz which is approximately $34\%$ of the shaft rotating speed in Hz. This frequency component disappeared below and above that load zone. This subsynchronous vibration is caused by the flow induced disturbance due to spiral vortex flow downstream of the pump-turbine runner. Furthermore, it was found that shaft vibration was highly decreased due to the increase of bearing preload.

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Identification of vibration source and vibration improvement design of forklift truck with trans-axle type power train (Trans-axle형태의 구동계를 갖는 지게차의 진동원 파악 및 저감설계)

  • 박인환;김성재;김낙인
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.855-860
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    • 2001
  • In this study, the improvement work to reduce the steering wheel vibration of a forklift truck is performed. The forklift truck newly developed possesses a trans-axle type power train to achieve a compact and low-price design. The forklift truck is directly subjected to a high-level engine vibration through hard mounted trans-axle housing. The engine vibration shakes the whole system of the forklift truck, and then a high level local vibration of steering wheel could not be avoided. As the results, the vibration source and path mechanisms are experimentally identified and then an improvement design is proposed to minimize the steering wheel vibration.

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Analysis of Vibration of a Simple Plate In a Medium-to-High Frequency Range With Power Flow Finite Element Method (파워흐름유한요소법에 의한 중고주파수 영역에서 단순 평판의 진동 해석)

  • Seo, Seong-Hoon;Hong, Suk-Yoon;Kil, Hyun-Gwon;Huh, Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.2
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    • pp.125-131
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    • 2003
  • In this paper Power Flow Finite Element Method(PFFEM) has been implemented to analyze the vibration of a plate in mid and high frequency ranges. In order to solve the vibration energy governing equation in Power Flow Analysis(PFA), The Finite Element Method(FEM) was used as a numerical tool. It allowed one to predict the distribution of displacement and Intensity in the plate vibrating at mid and high frequencies. The results were compared with the analytical solutions and the approximate FEM solutions. The comparison showed that PFFEM can be an effective tool to analyze the structural vibration in mid and high frequency ranges.

The Solution of Severe Vibration Problen of the Secondary Cooling Pump in HANARO (하나로 2차 냉각펌프의 고진동 해소방안)

  • Park, Yong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.4 s.17
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    • pp.26-31
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    • 2002
  • The heat produced by the fission in the fuel of HANARO, 30 MW of research reactor, was transferred from the primary cooling water to the secondary cooling water through heat exchangers. The secondary cooling water absorbing the heat was circulated by secondary cooling pumps and cooled through 33 MW of cooling tower. Each capacity of the three secondary cooling pumps was fifty percent ($50\%$) of full load. The two pumps were normally operated and the other pump was standby. One of the secondary cooling pumps has often made troubles by high vibration. To release these troubles the pump shaft has been re-aligned, the pump bearing has been replaced with new one, the shaft sleeve has been replaced with new one, the shaft and the impeller have been re-balanced representatively and/or the vibration of motor has been tested by disconnecting the shaft of pump. But the high vibration of pump cannot be cleared. We find out the weight balance trouble of the assembly in which the impeller is installed in the shaft. After clearing the trouble, the high vibration is relieved and the pump is operated smoothly. In this paper, the trouble solution shooting method of secondary cooling pump is described including the reason of high vibration

Design and manufacture of hybrid polyrnerconcrete bed for high speed machine tool (초고속 공작기계용 Hybrid Poymer Concrete bed 의 설계와 제작)

  • 서정도;임태성;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.404-409
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    • 2004
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool life. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. Also, co-cure bonding method for functional part mounting was exhibited experimentally, by which manufacturing time and cost for polymer concrete bed will be remarkably reduced.

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Active Vibration Control of Plates Using Filtered Velocity Feedback Controllers (Filtered Velocity Feedback 제어기를 이용한 평판 능동진동제어)

  • Shin, Chang-Joo;Hong, Chin-Suk;Jeong, Weui-Bong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.10
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    • pp.940-950
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    • 2011
  • This paper reports a filtered velocity feedback(FVF) controller, which is an alternative to direct velocity feedback(DVFB) controller. The instability problems at high frequencies due to non-collocated sensor/actuator configuration with the DVFB can be alleviated by the proposed FVF controller. The FVF controller is designed to filter out the unstable high frequency response. The dynamics of a clamped plate under forces and moments and the FVF controllers are formulated. The stability of the control system and performance are investigated with the open loop transfer function(OLTF). It is found that the FVF controller has a higher gain margin than the corresponding DVFB controller owing to the rapid roll-off behavior at high frequencies. Although the gain margin cannot be fully utilized because of the enhancement at the high frequencies, the vibration at the modes lower than the tuning frequency is well controlled. This performance of the FVF controller is shown to be improved from that of the DVFB controller. It is, however, noted that the stability around the tuning frequency is very sensitive so that the enhancement in vibration level should be followed. The reduction performance at low frequencies using the FVF controller should be compromised with the enhancement in the vibration at high frequencies while designing the controller.

Active Vibration Control of Three-Stage Mast of Reach Truck (리치트럭의 3단 마스트 흔들림 능동 제어)

  • Moon, Hyeon Mo;Yoo, Kwang-Seon;Ahn, Young-Chul;Mah, Pyeong-Ho;Lee, Chul-Hee
    • Journal of Drive and Control
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    • v.16 no.3
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    • pp.1-7
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    • 2019
  • The reach truck, which is mainly used in warehouses, is required to have high-mast to improve its working efficiency and space utilization. The high-mast takes advantage of more vertical space but severe vibrations are easily generated at the end of the high-mast. These vibrations may cause a collision or misplacement of loading location at work. In this study, the vibration characteristics of a three-stage high-mast of a reach truck are analyzed, and an active vibration controller verified through a similar experiment is designed to reduce this vibration. A similar experiment for reach truck mast verifies the performance of the active vibration controller. By applying an active vibration controller designed for a real reach truck, the operations of the reach truck are made more efficient through the reduction of the vibration amplitude.

Vibration characteristic analysis of high-speed railway simply supported beam bridge-track structure system

  • Jiang, Lizhong;Feng, Yulin;Zhou, Wangbao;He, Binbin
    • Steel and Composite Structures
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    • v.31 no.6
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    • pp.591-600
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    • 2019
  • Based on the energy-variational principle, a coupling vibration analysis model of high-speed railway simply supported beam bridge-track structure system (HSRBTS) was established by considering the effect of shear deformation. The vibration differential equation and natural boundary conditions of HSRBTS were derived by considering the interlayer slip effect. Then, an analytic calculation method for the natural vibration frequency of this system was obtained. By taking two simply supported beam bridges of high-speed railway of 24 m and 32 m in span as examples, ANSYS and MIDAS finite-element numerical calculation methods were compared with the analytic method established in this paper. The calculation results show that two of them agree well with each other, validating the analytic method reported in this paper. The analytic method established in this study was used to evaluate the natural vibration characteristics of HSRBTS under different interlayer stiffness and length of rails at different subgrade sections. The results show that the vertical interlayer compressive stiffness had a great influence on the high-order natural vibration frequency of HSRBTS, and the effect of longitudinal interlayer slip stiffness on the natural vibration frequency of HSRBTS could be ignored. Under different vertical interlayer stiffness conditions, the subgrade section of HSRBTS has a critical rail length, and the critical length of rail at subgrade section decreases with the increase in vertical interlayer compressive stiffness.