• Title/Summary/Keyword: High pressure processing

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A Study on the Frosting Phenomena of Abrasive Waterjet Microcutting for Multi-Layered Materials (연마제 워터젯을 이용한 복합재 미세가공의 백화현상에 대한 연구)

  • Park, Kang-Su;Bahk, Yeon-Kyoung;Go, Jeung-Sang;Shin, Bo-Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.183-190
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    • 2007
  • It is well known that abrasive waterjet(AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain the better cutting quality of various materials such as metals, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, AWJ device still has some problems to obtain the high quality of thin workpiece. In this paper, we investigated the optimal microcutting conditions of AWJ, such as maximum pressure, cutting speed and standoff distance of thin multi-layered materials. The experimental results show that AWJ has possibilities and potential to apply to the microcutting of thin multi-layered materials for IT industrial applications.

The Synthesis Method of Tin Dioxide Nanoparticles by Plasma-Assisted Electrolysis Process and Gas Sensing Property

  • Kim, Tae Hyung;Song, Yoseb;Lee, Chan-Gi;Choa, Yong-Ho
    • Journal of Powder Materials
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    • v.24 no.5
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    • pp.351-356
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    • 2017
  • Tin dioxide nanoparticles are prepared using a newly developed synthesis method of plasma-assisted electrolysis. A high voltage is applied to the tin metal plate to apply a high pressure and temperature to the synthesized oxide layer on the metal surface, producing nanoparticles in a low concentration of sulfuric acid. The particle size, morphology, and size distribution is controlled by the concentration of electrolytes and frequency of the power supply. The as-prepared powder of tin dioxide nanoparticles is used to fabricate a gas sensor to investigate the potential application. The particle-based gas sensor exhibits a short response and recovery time. There is sensitivity to the reduction gas for the gas flowing at rates of 50, 250, and 500 ppm of $H_2S$ gas.

TiB2-Cu Interpenetrating Phase Composites Produced by Spark-plasma Sintering

  • Kwon, Young-Soon;V. Dudina, Dina;I. Lomovsky, Oleg;A. Korchagin, Michail;Kim, Ji-Soon
    • Journal of Powder Materials
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    • v.10 no.3
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    • pp.168-171
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    • 2003
  • Interpenetrating phase composites of $TiB_2$-Cu system were produced via Spark-Plasma Sintering (SPS) oi nanocomposite powders. Under simultaneous action of pressure, temperature and electric current titanium diboride nanoparticles distributed in copper matrix move, agglomerate and form a fine-grained skeleton. Increasing SPS-temperature and he]ding time promote densification due to local melting of copper matrix When copper melting is avoided the compacts contain 17-20% porosity but titanium diboride skeleton is still formed representing the feature of SPS . High degree of densification and formation of titanium diboride network result in increased hardness of high-temperature SPS-compacts.

Controlled Hydrodynamic Cavitation-assisted Nanoreactor for Less Chemical-Higher Yield in Neutralization of Vegetable Oil Refining Process (Less Chemical-Higher Yield 탈산공정을 위한 수력 공동현상 유도 나노리엑터)

  • Kim, Ji-In
    • Food Science and Industry
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    • v.51 no.2
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    • pp.114-126
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    • 2018
  • The production of high quality oil to meet new standard needs a 'next generation' innovative oil refining tool in paradigm shift. 'Nanoneutralization' using controlled hydrodynamic cavitation-assisted Nanoreactor is successfully being introduced and commercialized into edible oil industry and it plays a key driver for sustainable development of food processing. This emerging technology using bubble dynamics as a consequence of Bernoulli's principle by hydrodynamic cavitation in Venturi-designed multi-flow through cell is radically changing the conventionally chemical-oriented neutralization. Nanoneutralization derived by the creation of nanometer-sized bubbles formed through scientifically structured geometric channels under high pressure has been proven to improve mass transfer and reaction rate so substantially reduce the chemicals required for refined vegetable oil and to increase oil yield while even improving oil quality. More researches on science behind this revolutionary technology will help usto better understand the principle and process hence makes its potential applications expandable in extraction, refining and modification of fats and oils processing.

Manufacturing of High-Performance Double Layered Tube with Corrugated Internal Pattern via the Hydroforming Process (액압 성형을 이용한 내부복합파형 고효율 이중관 제조 기술)

  • Han, S. W.;Kim, D. Y.;Moon, Y. H.
    • Transactions of Materials Processing
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    • v.31 no.3
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    • pp.143-150
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    • 2022
  • The purpose of this study was to investigate an innovative hydroforming process for the cost-effective manufacturing of double layered tube with circumferentially corrugated patterns. Conventional double pipe heat exchanger has relatively poor heat transfer efficiency because of the limited contact area resulting from the concentrically arranged simple cylindrical structure. As a promising alternative to enhance heat transfer efficiency, double layered tube with corrugated internal pattern was considered in this study. To fabricate corrugated inner tube, innovative tube hydroforming system was developed. The customized loading paths were established using the simulated forming pressure and contracting stroke at various bar diameters. Experimentally obtained cross-sectional profiles were analyzed to evaluate the reliability and applicability of the hydroformed tube with various patterns. The results demonstrate that the proposed hydroforming process can be a feasible alternative for manufacturing high-performance double-tube heat exchangers.

Densification of $TiO_2$+Ti powder by Magnetic Pulsed Compaction (자기펄스 성형법에 의한 $TiO_2$+Ti 혼합 분말의 치밀화 거동)

  • Park, J.S.;Kim, H.S.;Lee, J.G.;Rhee, C.K.;Hong, S.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.394-397
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    • 2008
  • In this research, the fine-structure TiO2+Ti bulks have been fabricated by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their densification behavior was investigated. The obtained density of $TiO_2$+Ti bulk prepared by the combined processes was increased with increasing MPC pressure from 0.7 to 1.7 GPa. Relatively higher density (88%) in the MPCed specimen at 0.7Gpa was attributed to the decreasing of the inter-particle distance of pre-compacted component. High pressure and rapid compaction by Magnetic Pulsed Compaction could reduce shrinkage rate (about 10%) of the sintered bulks compared to that of general processing (about 20%). Mixing conditions of PVA, water, Ti and $TiO_2$ nano powder for compaction of $TiO_2$ nano powder did not affect on density and shrinkage of the sintered bulks due to high pressure of MPC.

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Effect of the Molding Conditions on Formability in Progressive Glass Molding Press (순차이송방식 GMP 공정에서 공정변수가 유리렌즈 성형성에 미치는 영향)

  • Jung, T.S.;Park, K.S.;Kim, D.S.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.633-639
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    • 2009
  • Remarkable progress had been made in both technology and production of optical elements including aspheric lens. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. Against such a background, the high-precision optical GMP process was developed with an eye on mass production of precision optical glass pasts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as for cameras, video cameras, aspheric lenses for optical items. In this study, Design Of Experiment(Taguchi method) was adopted to find a tendency of molding conditions that influence formability. Three main factors for molding conditions were selected based on pressure at pressing stage and temperature, pressure at cooling stage. Also, the DOE was carried out and the interference patterns were measured to evaluate the formability of GMP process. From the results, it was found that the cooling pressure is the most sensitive parameter for progressive GMP process.

Densification of TiO2 Nano Powder by Magnetic Pulsed Compaction (자기펄스 성형법에 의한 TiO2 나노 분말의 치밀화)

  • Kim, Hyo-Seob;Lee, Jeong-Goo;Rhee, Chang-Kyu;Koo, Jar-Myung;Hong, Soon-Jik
    • Korean Journal of Materials Research
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    • v.18 no.8
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    • pp.411-416
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    • 2008
  • In this research, fine-structure TiO2 bulks were fabricated in a combined application of magnetic pulsed compaction (MPC) and subsequent sintering and their densification behavior was investigated. The obtained density of $TiO_2$ bulk prepared via the combined processes increased as the MPC pressure increased from 0.3 to 0.7 GPa. Relatively higher density (88%) in the MPCed specimen at 0.7 GPa was attributed to the decrease of the inter-particle distance of the pre-compacted component. High pressure and rapid compaction using magnetic pulsed compaction reduced the shrinkage rate (about 10% in this case) of the sintered bulks compared to general processing (about 20%). The mixing conditions of PVA, water, and $TiO_2$ nano powder for the compaction of $TiO_2$ nano powder did not affect the density and shrinkage of the sintered bulks due to the high pressure of the MPC.

Selective Si Epitaxial Growth by Control of Hydrogen Atmosphere During Heating-up (승온중 수소 분위기 제어에 의한 선택적 Si 에피텍시 성장)

  • Son, Yong-Hun;Park, Seong-Gye;Kim, Sang-Hun;Nam, Seung-Ui;Kim, Hyeong-Jun
    • Korean Journal of Materials Research
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    • v.12 no.5
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    • pp.363-368
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    • 2002
  • we proposed the use of $Si_2H_ 6/H_2$ chemistry for selective silicon epitaxy growth by low-pressure chemical vapor deposition(LPCVD) in the temperature range $600~710^{\circ}C$ under an ultraclean environment. As a result of ultraclean processing, an incubation period of Si deposition only on $SiO_2$ was found, and low temperature epitaxy selective deposition on Si was achieved without addition of HCI. Total gas flow rate and deposition pressure were 16.6sccm and 3.5mtorr, respectively. In this condition, we selectively obtained high-quality epitaxial Si layers of the 350~1050$\AA$ thickness. In older to extend the selectivity, we kept high pressure $H_2$ environment without $Si_2H_6$ gas for few minutes after first incubation period and then we conformed the existence of second incubation period.

Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.562-567
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    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

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