• Title/Summary/Keyword: High precision reduction

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Orientation Prediction of Lamella Structure of High Carbon steel in Wire Drawing (신선가공시 고탄소강 선재 층상구조의 정렬 예측)

  • Kim Hyun Soo;Bae Chul Min;Lee Chung Yeol;Kim Byung Min
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.49-55
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    • 2005
  • The objective of this study was presented with a prediction on the alignment of cementite in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. Pearlite strcuture was characterized by its nano-sized microstructure feature of alternation ferrite and cementite. FEM simulations were performed based on a suitable FE model describing the boundary conditions and the material behavior. With the alignment of lamella structure in high carbon pearlite steel wire, material plastic behavior was taken into account on plastic deformation and alignment of cementite. The effects of many important parameters(reduction in area, semi-die angle, initial angle of cementite ) on wire drawing process were predicted by DEFORM-2D. As the results, the possibility of wire fracture could be considerably reduced and the productivity of final product could be more increased than before.

The reduction of Tire pattern noise by using pitch sequence (피치배열을 이용한 타이어 패턴노이즈 저감)

  • Hwang S.W.;Bang M.J.;Kim S.J.;Cho C.T.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.611-614
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    • 2005
  • It is well known that tire tread pattern has much influence on the tire pattern noise. The paper describes the method of pattern noise reduction by using the pitch sequence, both on the smooth asphalt roads and on the trenched concrete roads. The noise of tire is classified as either airborne or structure borne noise. Pattern noise through the airborne is considered as a major noise source at high speeds. As block impacting and air pumping by tread patterns are major noise source, tire pattern noise can be greatly influenced by optimal pitch sequence. The goal of this paper is to provide tire engineers with pitch sequence to reduce pattern noise effectively.

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A Study on Improvement of Torsional Vibration Characteristics of a Driveline Using a Module-Type-Vibration Analysis System (모듈형 진동 해석시스템을 이용한 구동계 비틀림 진동 특성 개선에 관한 연구)

  • Kim, Ki-Sei;Hwang, Won-Gul
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.183-193
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    • 1999
  • In the previous study, a module-type vibration analysis system using modular approach is developed for the purpose of analyzing the torsional vibration of vehicle driveline. In the present paper, the system is utilized to investigate the torsional vibration of the driveline of a middle duty truck. The driveline with driving condition is modeled and the torsional vibration response is simulated. The resonance 45Hz is found at engine speed 900rpm and the resultant vibration is very high. It shows favorable agreements with reference data. The effects of parameter change on torsional vibration are also investigated, so it is clarified that clutch characteristics, axle shaft stiffness are very influential on reduction of vibratio. So the countermeasure is proposed for the clutch characteristics. The reduction of torsonal vibration by 8rad/sec is obtained.

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Development of a Web-based Vibration Analysis System for a Rotary Compressor (웹기반 동적 설계 협업 지원 시스템 개발)

  • 한형석;이재경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1739-1742
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    • 2003
  • This paper introduces a Web-based vibration analysis system for rotary-type refrigerator compressors. Concern for vibration reduction in compressors has been growing for many years. What is important in vibration reduction is to easily predict the vibration without using a physical compressor. The dynamic model of the compressor is represented as a multi-body dynamic system. Solving the dynamic model is run on a high-performance server. The interfaces of the system are accessible via Web browsers, such as Netscape or Explorer. Anyone who wants to analyze the vibration of the rotary compressor or share the results data can access the system over the Internet regardless of their OS, platform. or location.

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Improvement of Surface Quality and Development of Composite Wheel for Passenger Cars Manufactured by RTM (RTM공법을 이용한 승용차용 복합재료 휠의 표면정도 향상 및 개발)

  • 김포진;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.54-57
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    • 2003
  • Since passenger cars require five wheels including a spare, the weight reduction of wheels without sacrificing performance is important. Recently, the structured components of cars made of steel are replaced by composites. plastics and other nonmetallic materials such as aluminum and magnesium for weight reduction. From these new tried materials are most promising due to their high specific stiffness and specific strength. The composites manufactured by resin transfer molding (RTM) process has not only low cost for the manufacturing but also reduces the lead time and development because the molds for RTM is easy to manufacture. In this work, composite wheels for passenger cars were designed and manufactured by RTM process. Since surface quality of wheels is important for passenger cars, the optimal stacking sequence for composite wheels was selected considering surface quality and mechanical properties. Also, the manufacturing method for the composite mold was depicted.

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Friction Reduction Properties of Evaporation Coated Petroleum and Silicone Oil Lubricants (증발 코팅법으로 증착된 광유와 실리콘 오일 윤활제의 마찰 저감 특성)

  • Yoo, Shin Sung;Kim, Dae Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.864-869
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    • 2013
  • As the size of mechanical components decreases, capillary forces and surface tension become increasingly significant. A major problem in maintaining high reliability of these small components is that of large frictional forces due to capillary action and surface tension. Unlike the situation with macro-scale systems, liquid lubrication cannot be used to reduce friction of micro-scale components because of the excessive capillary and drag forces. In this work, the feasibility of using evaporation to coat a thin film of organic lubricant on a solid surface was investigated with the aim of reducing friction. Petroleum and silicone oils were used as lubricants to coat a silicon substrate. It was found that friction could be significantly reduced and, furthermore, that the effectiveness of this method was strongly dependent on the coating conditions.

Dynamic Analysis of an Optical Disk Drive with Dynamic Vibration Absorber (동흡진기를 채용한 광 디스크 드라이브의 동적 해석)

  • 김남웅;김국원;황효균;김동규;이진우;김외열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.867-870
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    • 2002
  • In high-speed optical disk drive, the excitation caused by rotation of a mass-unbalanced disk is a major source of vibration. The vibration can be a disturbance to the servo system, which is sufficient to cause severe failures in the reading and writing process. The vibration also causes users to feel unpleasantness. The vibration reduction is therefore essential for the reliable operation of optical disk drive. One of the approaches to reduce the vibration is a dynamic vibration absorber (DVA). In this paper, we analyze the dynamic behavior of $DVD\pmRW$ combo drive system with DVA through 12_dof rigid multi-body dynamic model. The effective location and the optimal frequency ratio are obtained from the analysis.

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Design of Cogging Torque and Torque Ripples Reduction for High Precision Controlled SPMSM (정밀제어용 표면부착형 영구자석 동기전동기의 코깅토크 및 토크리플 저감 설계)

  • Kim, Chang-Ki;Lee, Sang-Gon;Jung, Sang-Yong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.10
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    • pp.1923-1929
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    • 2009
  • The design of SPMSM(surface mounted permanent magnet synchronous motor) has been performed to reduce cogging torque and torque ripples. In general, cogging torque and torque ripples are affected by the shapes of teeth width, yoke depth, magnet pole arc, etc. Particularly, the minimum design point of cogging torque and torque ripples are different so that the design of SPMSM should be done to compromise both of them for precision application. In this paper, the design of PMSM for EPS(electric power steering) system is performed to verify the validity, and the design characteristics versus teeth width, yoke depth, and magnet pole arc are investigated in order to find out the minimum point of cogging torque and torque ripples. In addition, skew of PM is applied for cogging torque reduction.

A Study on Vibration Reduction of an Optical Disk Drive with the Misaligned Axis of Rotation (회전축 정렬불량 광디스크 드라이브의 진동 저감에 관한 연구)

  • 강봉진;정태은;신효철;오주환
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.5
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    • pp.122-130
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    • 2004
  • In a high-speed and wide operating field optical disk drive, the vibration problem is one of the most important factors to be considered for reliable performance. And a disk misaligned with axis of rotation is a major source of vibration in optical disk drive. Furthermore, this vibration disturbance of the disk spindle system causes failure in the reading and writing process. So to solve this vibration problem, the vibration absorber using rubber mount has been introduced in recent years. In this paper, we have analyzed the simple optical disk drive model with dynamic vibration absorber through dynamic analysis of 12-dof by Recurdyn program and obtained optimal mass and frequency ratios of dynamic vibration absorber of dynamic vibration absorber and the optimal frequency ratio.

Protective systems for high-technology facilities against microvibration and earthquake

  • Yang, Jann N.;Agrawal, Anil K.
    • Structural Engineering and Mechanics
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    • v.10 no.6
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    • pp.561-575
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    • 2000
  • Microvibration of high technology facilities, such as semiconductor plants and facilities with high precision equipments, due to nearby road and rail traffic has attracted considerable attention recently. In this paper, a preliminary study is conducted for the possible use of various protective systems and their performance for the reduction of microvibration. Simulation results indicate that passive base isolation systems, hybrid base isolation systems, passive floor isolation systems, and hybrid floor isolation systems are quite effective and practical. In particular, the performances of hybrid floor isolation systems are remarkable. Further, passive energy dissipation systems are not effective for the reduction of microvibration. Finally, the protections against both microvibration and earthquake are also investigated and presented.