• Title/Summary/Keyword: High precision reduction

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Optimum Manufacturing Processes of Micro-drill (마이크로 드릴의 최적 생산설계)

  • Kim, Gunhoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.109-116
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    • 2002
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly suggests between tool life and drilling torque acquired in the inprocess monitoring system.

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Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

A study on the changes of involute-curve of spur gear die for cold forging and forged part (냉간 단조 스퍼어 기어의 금형과 단조품의 인볼류트 곡선 변화 연구)

  • 천세환;이정환;이영선;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.44-48
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    • 2003
  • In metal working, cold forging that has profit to satisfy dimension accuracy is using in various manufacturing products. Recently, most of the interest thing is precision forging of gear, Gear forging product is more strength than broaching gear, and it has many advantages with reduction of factory expenses. The reason of difficulty to improve accuracy of gear dimension compare to another products is the dimension accuracy is very high, approximately 10$\mu\textrm{m}$, and because die of involute teeth and elastic strain of forged tool differ from standard curve. This paper represent quantitative analysis of die and teeth of forged tool, namely difference of curves, with experiments and analyze the factor of dimension gap, finally, will design compensated involute curve.

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Experimental Study on Railway Vibration Isolation of a Large Structure using Isolation Materials (방진재를 이용한 대형구조물의 철도 진동에 관한 실험적 연구)

  • Ryu, Bong-Jo;Lee, Hong-Gi;Koo, Kyung-Wan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.6
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    • pp.1286-1292
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    • 2011
  • The paper deals with the vibration isolation of a large structure using an experimental technology. In the case of vibration isolation for the vicinity of a subway or a railroad station, most of vibration isolation techniques using isolation materials with high isolation efficiency only, have been applied. Therefore, the quantitative evaluation and design technologies are required for a vibration isolation of large structures. In this study, firstly, vibration characteristics due to train or subway are analyzed. Secondly, the performance of existing vibration isolation materials such as precision isolation material, elastomer is estimated through the experiments. Thirdly, the performance of a tire isolation material and its frame is tested and evaluated. Finally, it is shown that tire isolation materials can be applied to the vibration isolation or vibration reduction of large structures.

A Novel Flexible PCB Conductive Structure for Electrodynamic Bearings and Measurement in its Induced Voltage

  • Ding, Guoping;Sandtner, Jan;Bleuler, Hannes
    • Journal of Electrical Engineering and Technology
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    • v.10 no.5
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    • pp.2001-2008
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    • 2015
  • This paper proposes the concept of FlexPCB(flexible Printed Circuit Board) conductive structure for electrodynamic bearings. It has three main advantages: easy “printing” of considerably thin conductive wires, resulting in potential reduction in stray eddy currents; realization of specific conductive configurations with high precision to optimize the eddy current flowing; simplicity in being wound to cylinders or hollow cylinders of different diameters. To verify this new concept, the FlexPCB conductive structure was manufactured, an axial electrodynamic bearing test rig was built and the conductive structure's induced voltage was measured along the axial displacements from 0mm to 56mm at three rotating speeds. The finite element method was used to calcuatlate the flux density of electrodynamic bearing and induced voltage of the FlexPCB conductive structure. The experimental results are compared with the results from the FEM calculation. It is concluded that the measured and calculated induced voltages have consistency in the middle part of the bearing.

A Study on The Coarse-to-fine Extraction Method of function Patterns by using The Dynamic Quantization of Parameter Space (매개변수공간의 동적 분할 방법에 의한 함수패턴의 단계적 분석 추출에 관한 연구)

  • 김민환;황희영
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.36 no.8
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    • pp.594-602
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    • 1987
  • This paper proposes a new method of reducing the processing time and the size of consummimg memories in Hough transform. In this method, only the functional patterns are considered. The candidate points which are accumulated into the parameter space are computed in a many-to-one fashion and the parameter space is quantized dynamically to maintain a fine precision where it is needed. And a coarse-to-fine extraction method is used to reduce the processing time. The many-to-one fashional computation results in a relatively high-densed accumulation of candidate points around the parameter points corresponding to the image patterns in the image space. So, the dynamic quantization procedure can be simplified and the local maxima can be determined easily. And more effective reduction can be obtained as the dimension of parameter space is increased.

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Dishing Reduction on Polysilicon CMP for MEMS Application (MEMS 적용을 위한 폴리실리콘 CMP에서 디싱 감소에 대한 연구)

  • Park, Sung-Min;Jeong, Hae-Do
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.376-377
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    • 2006
  • Chemical Mechanical Planarization (CMP) has emerged as an enabling technology for the manufacturing of multi-level metal interconnects used in high-density Integrated Circuits (IC). Recently, multi-level structures have been also widely used m the MEMS device such as micro engines, pressure sensors, micromechanical fluid pumps, micro mirrors and micro lenses. Especially, among the thin films available in IC technologies, polysilicon has probably found the widest range of uses in silicon technology based MEMS. This paper presents the characteristic of polysilicon CMP for multi-level MEMS structures. Two-step CMP process verifies that is possible to decrease dishing amount with two type of slurries characteristics. This approach is attractive because two-step CMP process can be decreased dishing amount considerably more then just one CMP process.

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Manufacturing Process of Micro-drill

  • Gunhoi Kim;Sunggu Lee;Jaekyung Lee;Kyusik Kwon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.287-293
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    • 2001
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip Packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the Product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly between tool life and drilling torque acquired in the inprocess monitoring system.

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Torque Ripple Reduction Methods for Vector Controlled Induction Motor (유도 전동기 Vector제어시의 Torque Ripple 저감법에 관한 연구)

  • Song, H.S.;Woo, J.I.;Lee, H.W.;Park, Y.J.;Choi, J.S.
    • Proceedings of the KIEE Conference
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    • 1990.07a
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    • pp.430-432
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    • 1990
  • This paper concerns a method for high precision torque control of induction motor supplied with power via a Transister inverter. The control system is totaly digitized using DSP - TMS32010.Since operation time leads to control delay in such a system, torque ripples are more significient than relieved considerably by using current preview control and vector pulse width control. The usefulness of these techniques will be demonstrated by showing the results of a simulation,and results of measurement on a 2.2Kw induction motor.

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Dynamic characteristic analysis of SMT mounter system (SMT 마운터의 동특성 분석)

  • Rim, Kyung-Hwa;Jung, Jin-Ho;Beom, Hee-Rak
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.440-445
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    • 2011
  • Dynamic characteristic analysis is required in developing SMT mounter system with high installation speed and position precision, because of vibration source occurred by positioning head. This paper presents the method of improving dynamic characteristic of SMT(Surface Mount Technology) mounter with finite element method and modal test. The design direction is that natural frequencies of SMT mounter must be higher than the vibration source. In addition, the effect of input shaping on residual vibration reduction is investigated by simulating the response of a first-order system.

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