• Title/Summary/Keyword: High performance silicone

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Performance of Polymer Suspension Insulator with Shed Profile (갓 형상에 따른 폴리머 현수애자의 열화특성)

  • Cho, H.G.;Lee, U.Y.;Kang, S.H.;Lim, K.J.;Yeo, H.G.;Ji, W.Y.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.539-542
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    • 2003
  • Recently, the polymer insulators which are being used for high voltage applications have some advantages such as light weight, small size, vandalism resistance, hydrophobicity and easy making process. During outdoor service of polymer insulators, the surface of the insulating material is frequently subjected to moisture and contamination which lead to the well known phenomenon of dry band arcing. Their tracking resistance, erosion resistance, end sealing and shed design are very important because dry band arcing causes degradation of polymer surface. The shape design of porcelain insulator is formalized but design standard for polymer insulator is no standardized up to now, much research is necessary in real condition. In this paper, the aging property of polymer insulator with shed shape(regular, alternative type) is analyzed through numerical analysis, CEA(canadian electricity association) tracking wheel test and IEC 61109 Annex C.

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Tracking/Erosion Resistance Analysis of Nano-Al(OH)3 Filled Silicone Rubber Insulating Materials for High Voltage DC Applications

  • Kannan, P.;Sivakumar, M.;Mekala, K.;Chandrasekar, S.
    • Journal of Electrical Engineering and Technology
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    • v.10 no.1
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    • pp.355-363
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    • 2015
  • HVDC technology has become popular as an economic mode of bulk power transmission over very long distances. Polymeric insulators in HVDC power transmission lines are affected by surface tracking and erosion problems due to contamination deposit, which pose a greater challenge in maintaining the reliability of the HVDC system. In addition, polymeric insulators are also naturally affected by aging due to various environmental stresses, which in turn accelerates the surface tracking and erosion problems. Research works towards the improvement of tracking and erosion resistance of polymeric insulators by adding nano-sized fillers in the base material are being carried out worldwide. However, surface tracking and erosion performance of nano-filled aged polymeric insulators for HVDC applications are not well reported. Hence, in the present work, tracking and erosion resistance of the nano $Al(OH)_3$ filled silicone rubber insulation material has been evaluated under DC voltages at different filler concentrations and aged conditions, as per IEC 60587 test procedures. Leakage current and contact angle measurements were carried out to understand the surface hydrophobicity. Moving average technique was used to analyze the trend followed by leakage current. Water aged specimen shows less tracking resistance when compared with thermal aged specimen. It is observed that nano-filler concentration of 5% is even sufficient to get better tracking/erosion resistance under DC voltages.

Evaluation of Contact Lens Care Regimens in Removing Tear Lipids on Silicone Hydrogel Lens (콘택트렌즈 관리방법에 의한 실리콘하이드로겔렌즈의 지방침전물 제거효과)

  • Kang, You-Sun;Lee, Koon-Ja;Ju, Eun-Hee
    • Journal of Korean Ophthalmic Optics Society
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    • v.15 no.4
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    • pp.347-353
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    • 2010
  • Purpose: An in vitro study was conducted to compare the lipid cleaning efficacy of care solutions on balafilcon A silicone hydrogel (SiHy) lens. Methods: Lipid spoilation was performed by incubating balafilcon A SiHy lenses in phosphate buffered saline (PBS) containing oleic acid, oleic acid methyl ester and cholesterol. Spoiled contact lenses rinsed with PBS were cleaned with surfactant cleaner, alcohol containing cleaner and multipurpose solution (MPS) respectively and repetitive spoilation and cleaning was conducted up to 14 times. To observe the cleaning effect of ultrasonic wave on the lipid deposit, each spoiled lens was ultrasonicated and then compared with non-sonicated lens. Lipids deposit on the contact lenses was extracted by methanol:chloroform (1:1, v/v) solution. High performance liquid chromatography was used to analyze and quantify lipid deposit extracts. Results: The effectiveness of alcohol containing surfactant cleaner on the lipid deposits was better than that of surfactant cleaner and MPS, and the cleaning efficacy was significantly higher in the ultrasonic wave treated group. Lipid deposits were not removed completely by contact lens care solutions so that lipid deposits increased continuously and cumulatively. Conclusions: The cleaning efficacy of contact lens care solutions was not satisfactory to remove lipid deposits on the SiHy lens that new cleaning products specially designed for SiHy lenses are needed to develop.

Design & system construction of insulation on the traction motor for EMU (철도차량용 견인전동기의 절연설계 및 절연시스템 구성)

  • 왕종배;홍선호;조연옥;김명룡
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.194-197
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    • 2001
  • Traction motors driven by high speed switching inverters is demanded higher operating temperature, severe duty cycles, higher starting current, frequent voltage transients and finally severe environmental exposure. For applications to inverter duty, traction motors needs a special insulation system, which has characteristics of increased bond strength, lower operating temperature and higher turn-to-turn insulation. In this paper, design considerations and manufacturing procedure of 200 Class insulation system with polyimde(Kapton) main insulation and silicone resin VPI process on the traction motor for EMU will be reviewed. And performance test and long life evaluation test which prove stability and long life evaluation test which prove stability and reliability of insulation system for traction motor will be introduced.

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Proposal of Potted Inductor with Enhanced Thermal Transfer for High Power Boost Converter in HEVs

  • You, Bong-Gi;Ko, Jeong-Min;Kim, Jun-Hyung;Lee, Byoung-Kuk
    • Journal of Electrical Engineering and Technology
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    • v.10 no.3
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    • pp.1075-1080
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    • 2015
  • A hybrid electric vehicle (HEV) powertrain has more than one energy source including a high-voltage electric battery. However, for a high voltage electric battery, the average current is relatively low for a given power level. Introduced to increase the voltage of a HEV battery, a compact, high-efficiency boost converter, sometimes called a step-up converter, is a dc-dc converter with an output voltage greater than its input voltage. The inductor occupies more than 30% of the total converter volume making it difficult to get high power density. The inductor should have the characteristics of good thermal stability, low weight, low losses and low EMI. In this paper, Mega Flux® was selected as the core material among potential core candidates. Different structured inductors with Mega Flux® were fabricated to compare the performance between the conventional air cooled and proposed potting structure. The proposed inductor has reduced the weight by 75% from 8.8kg to 2.18kg and the power density was increased from 15.6W/cc to 56.4W/cc compared with conventional inductor. To optimize the performance of proposed inductor, the potting materials with various thermal conductivities were investigated. Silicone with alumina was chosen as potting materials due to the high thermo-stable properties. The proposed inductors used potting material with thermal conductivities of 0.7W/m·K, 1.0W/m·K and 1.6W/m·K to analyze the thermal performance. Simulations of the proposed inductor were fulfilled in terms of magnetic flux saturation, leakage flux and temperature rise. The temperature rise and power efficiency were measured with the 40kW boost converter. Experimental results show that the proposed inductor reached the temperature saturation of 107℃ in 20 minutes. On the other hand, the temperature of conventional inductor rose by 138℃ without saturation. And the effect of thermal conductivity was verified as the highest thermal conductivity of potting materials leads to the lowest temperature saturations.

Effects of Variation in Process Parameters on Cavity Pressure and Mechanical Strength of Molded Parts in LSR Injection Molding (LSR 사출성형의 공정조건 변화가 캐비티 압력 및 성형품의 기계적 강도에 미치는 영향)

  • Park, Hyung Pil;Cha, Baeg Soon;Lee, Jeong Won;Ko, Young Bae;Kim, Sang Gweon;Jung, Tae Sung;Kim, Dong Han;Rhee, Byung Ohk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.206-212
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    • 2014
  • Liquid silicone rubber (LSR) has been widely used in automotive, electrical, and medical components. Thus, research on the use of LSR in the injection molding process is required to obtain high-quality and high-performance products. In this study, a mold was fabricated to examine the effects of the process parameters on the molding and mechanical properties of LSR parts. A computer-aided engineering analysis was used to optimize the air vent depth and curing temperature to decrease the flash at the air vents caused by the low viscosity of LSR. Temperature and pressure sensors were mounted in the mold to determine the effects of the process parameters on the temperature and pressure in the cavity. The tensile strength of the LSR parts was also examined in relation to the process parameters.

Electrorheological Properties of Anhydrous ER Suspensions Based on Phosphated Cellulose (인산처리 셀룰로오스를 첨가한 비수계 ER 유체의 전기유변학적 특성)

  • 안병길;최웅수;권오관;문탁진
    • Tribology and Lubricants
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    • v.14 no.2
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    • pp.1-9
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    • 1998
  • The electrorheological (ER) behavior of suspensions in silicone oil of phosphated cellulose particles (average particle size 17.77 ${\mu}{\textrm}{m}$) was investigated at room temperature with electric fields up to 2.5 KV/mm. In this paper, for development of anhydrous ER suspensions using at wide temperature range, we would like to know fundamental understandings on the ER activity. As a first step, the anhydrous ER suspensions dispersed the phosphated cellulose particles were measured, and not only the electrical characteristics such as dielectric constant, current density and electrical conductivity but also the rheological properties on strength of electric field and quantity of dispersed phase were studied. From the experimental results, the anhydrous ER suspensions dispersed phosphated cellulose particles showed a stable current density and very high performance of ER effect $(\tau/\tau_0=1030)$ on the 2.5 KV/mm and the dynamic yield stress $(\tau_y)$ was in exponential proportion to the strength of electric fields.

The Study on the Improvement on Damping Ratio of Dynamic Absorber using Silicon Oil (실리콘 오일을 이용한 동흡진기 감쇠 성능 향상에 대한 연구)

  • Kwak, Y.S.;Kim, W.H.;Joo, W.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.113-118
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    • 2011
  • Many kinds of dynamic absorbers have been used to reduce the vibration of machineries and structures. In the typical ones, however low damping capacity, durability and limited install condition restrict their application. In this study, high damped dynamic absorber was proposed for diesel generator set. Developed absorber is composed with mass and coil springs. Silicone oil was filled inside the narrow gap between mass and casing. Viscous damping of silicon oil act as additional damping so that proposed dynamic absorber is suitable for D/G set which have adjacent resonance frequency to operation speed. The performance of the dynamic absorber was confirmed through the actual test on diesel engine generator set.

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A Characteristics of the Applied SOG Lens for the CPV Module (SOG렌즈를 적용한 집광형 태양전지모듈 특성)

  • Jeong, Byeong-Ho;Lee, Kang-Yoen;Park, Ju-Hoon;Moon, Eun-Ah;Lee, Sang-Hyun;Kim, Dae-Gon
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.61 no.2
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    • pp.97-102
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    • 2012
  • CPV system in the desert areas or areas near the equator, as is suitable for high-temperature region. As compared to silicon solar cells, CPV system have a high proportion of a BOS (balance of system). Solar cells because of its low proportion when designing a module technology is applied in a variety of ways. Applied to the CPV system is classified into two kinds of optical technology. One of those using fresnel lens uses refraction of light energy. The other is a mirror reflection of the structure using sprays. Both of these two ways to condense the sun to collect solar cell is a form of light. And goals by using a small solar cell materials is to produce more energy. In this paper, suitable for a domestic environment, with the aim CPV Manufacturing Technology, built on a variety of modular process technology to the development of a prototype performance analysis was carried out. In particular, silicone coated on the glass by the method of implementation of the Fresnel lens SOG(Silicon on glass) by applying the lens to absorb the solar spectrum was broad. In addition to, for the analyze to characteristics of the CPV module, developed CPV module performance and generating characteristics studied. These related technology through research and development of high-performance multi-junction solar cells, modules, development of concentrating solar power systems to facilitate the growth of the market is considered to be.

Prediction on the Performance of Polymer-Based Mechanical Low-Pass Filters for High-G Accelerometers (고충격 가속도센서용 고분자 기반 기계식 저역통과필터의 성능 예측)

  • Sehwan Song;Junyong Jang;Youlim Lee;Hanseong Jo;Sang-Hee Yoon
    • Journal of the Korea Institute of Military Science and Technology
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    • v.26 no.3
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    • pp.262-272
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    • 2023
  • A polymer-based mechanical low-pass filter(m-LPF) for high-g accelerometers makes it possible to remove high-frequency transient noises from acceleration signals, thus ensuring repeatable and reliable measurement on high-g acceleration. We establish a prediction model for performance of m-LPF by combining a fundamental vibration model with the fractional derivative standard linear solid(FD SLS) model describing the storage modulus and loss modulus of polymers. Here, the FD SLS model is modified to consider the effect of m-LPF shape factor (i.e., thickness) on storage modulus and loss modulus. The prediction accuracy is verified by comparing the displacement transmissibility(or cut-off frequency) estimated using our model with that measured from 3 kinds of polymers(polysulfide rubber(PSR), silicone rubber(SR), and polydimethylsiloxane(PDMS)). Our findings will contribute a significant growth of m-LPF for high-g accelerometers.