• 제목/요약/키워드: High frequency induction heating

검색결과 244건 처리시간 0.022초

Half-Bridge 고주파 직렬 공진형 인버터를 이용한 유도가열 시스템의 최적화에 관한 연구 (A Study on the Optimization of Induction Heating System for Using Half-Bridge High-Frequency Series Resonant Inverter)

  • 김철호;신대철;권혁민;김기환;김용주
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2005년도 전력전자학술대회 논문집
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    • pp.78-80
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    • 2005
  • This paper is described the stability and optimization according to each load of induction heating system for using half-bridge high-frequency series resonant inverter. Each metallic package is inserted into the ceramic type vessel with external working coil. This working coil is connected to the resonant inverter. It evaluates performance and stability of this system according to metallic package.

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열간단조 후 고주파 유도경화에 의해 제조된 휠 베어링 유니트용 0.52%C강의 특성과 변태거동 (Characterization and Transformation of 0.52%C steels for Wheel Bearing Units Produced by High Frequency Induction Hardening after Hot Forging)

  • 최병영
    • 대한금속재료학회지
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    • 제48권12호
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    • pp.1103-1108
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    • 2010
  • We fabricated flanged outer races for wheel bearing units using 0.52%C clean steels, and then characterized and studied the transformation behavior. The outer races produced by hot forging and high frequency induction hardening in this study were analyzed through microstructural characterization using OM, SEM, TEM, and X-ray diffractometer and their microhardness depth profiles of the raceway contacted by balls were measured using MVH tester. The surface hardened layers with a uniform hardness profile in the raceway consisting of very fine martensite with sub-micron sized retained austenite could be formed for very short time during high frequency induction hardening after hot forging. The very fine martensite may be transformed on rapid cooling, from the inhomogeneous austenite nucleated on rapid heating in small particles of pearlitic cementite fragmentated by hot forging. On the other hand the sub-micron sized retained austenite may be chemically stabilized due to their extremely small size, from the small austenite nucleated at the grain boundaries.

저주파 유도가열 장치용 싸이리스터 PWM 정류기의 특성분석 (Characteristic Analysis of Thyristor PWM Rectifier for low-frequency Induction Heating System)

  • 윤동철;이경빈;최영도;백승택;한병문;소용철
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2001년도 전력전자학술대회 논문집
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    • pp.681-684
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    • 2001
  • This paper proposes a new induction heating system composed of a thyristor PWM rectifier with a resonant commutation circuit. The operation of proposed system as first analyzed by a theoretical approach with equivalent circuits. And its verification was performed by computer simulations with EMTP. The proposed system can provide a solution for the power factor problem of the existing high-power induction heating system, which uses the line-commutated thyristor bridge in rectifier side.

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친환경 에너지 절감형 전기온풍기 기구설계 (Electric Fan Heater Design for Eco-Energy Saving)

  • 설용태
    • 한국산학기술학회논문지
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    • 제17권4호
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    • pp.474-479
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    • 2016
  • 친환경에너지에 대한 요구가 높아지면서 전기에너지의 사용은 계속 증가하고 있다. 최근 친환경, 에너지 절약을 위해서 유도가열을 이용한 여러 가지 가열방식에 대한 관심이 높아지고 있다. 본 논문에서는 전자유도현상을 이용한 유도가 열방식을 이용하여 보다 친환경적이고 에너지 절약이 가능한 전기온풍기를 설게 제작하였다. 온풍기는 송풍부, 유도가열부 및 전력변환부 등 3부분으로 구성하였다. 유도가열부는 송풍부에 결합되어 송풍부로부터 발생된 바람이 가열되어 분출되며, 전력변환부는 고주파를 인가하여 자속을 발생시킴으로써 유도가열부의 내부를 가열시킨다. 발열방식은 유도가열의 원리를 적용하고, 전력변환효율성을 높이기 위해 공진형 인버터를 사용하였다. 공진형 인버터는 풀브리지 전압형 직렬부하 공진형 인버터를 사용하였다. 유도가열부는 세라믹 계열의 절연체와 SUS40계열의 금속체를 사용했으며, 전력변환부는 정류부, 필터부 및 공진형 인버터부 등으로 구성 하였다. 본 연구에서 제안한 전기온풍기는 기존의 전기히터와 가스히터 등과 비교한 결과, 온도 상승속도가 빠르고, 사용에너지 비용이 절감되는 등 경제성도 있음을 보였다. 개발된 전기온풍기는 가정용, 상업용 및 농업용 등 여러 분야에 친환경 에너지절감형 온풍기로의 적용 가능성이 있다.

고주파 유도가열을 이용한 오목 곡면 곡가공에 관한 연구 (A Study on the Concave Type Hull Plate Forming using Induction Heating System)

  • 현충민;김대경;문승환;박정서;도규원
    • 대한조선학회논문집
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    • 제56권2호
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    • pp.128-134
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    • 2019
  • In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

Series Capacitor Compensated Resonant High Frequency Inverter with ZCS-Pulse Density Modulation fey Induction Heating Fixing Roller in Copy Machine

  • Ahmed T.;Shirai H.;Gamage L.;Soshin K.;Nakaoka M.
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2003년도 춘계전력전자학술대회 논문집(2)
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    • pp.499-502
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    • 2003
  • This paper presents the voltage source type half bridge lossless auxiliary inductor snubber assisted series capacitor compensated resonant high frequency inverter for induction heated fixing roller in copy machines. This high-frequency inverter treated here can completely achieve zero current soft switching (ZCS) commutation for wide power regulation range under its constant frequency pulse density modulation (PDM) scheme. Its transient and steady-state operating principle is originally presented fur a constant frequency PDM control strategy under a ZCS operation commutation, together with its output effective power regulation characteristics-based on the PDM strategy. The experimental operating performances of this ZCS-PDM high frequency inverter using IGBTs are illustrated as compared with computer simulation ones. Its power losses and actual efficiency are evaluated and discussed on the basis of simulation and experimental results.

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Single Phase Utility Frequency AC-High Frequency AC Matrix Converter Using One-Chip Reverse Blocking IGBTs based Bidirectional Switches

  • Hisayuki, Sugimura;Kwon, Soon-Kurl;Lee, Hyun-Woo;Mutsuo, Nakaoka
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 추계학술대회 논문집 전기기기 및 에너지변환시스템부문
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    • pp.125-128
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    • 2006
  • This paper presents a novel type soft switching PWM power frequency AC-AC converter using bidirectional active switches or single phase utility frequency AC-high frequency AC matrix converter. This converter can directly convert utility frequency AC (UFAC, 50Hz/60Hz) power to high frequency AC (HFAC) power ranging more than 20kHz up to 100kHz. A novel soft switching PWM prototype of high frequency multi-resonant PWM controlled UFAC-HFAC matrix converter using antiparallel one-chip reverse blocking IGBTs manufactured by IXYS corp. is based on the soft switching resonance with asymmetrical duty cycle PWM strategy. This single phase UFAC-HFAC matrix converter has some remarkable features as electrolytic capacitor DC busline linkless topology, unity power factor correction and sine-wave line current shaping, simple configuration with minimum circuit components, high efficiency and downsizing. This series load resonant UFAC-HFAC matrix converter, incorporating bidirectional active power switches is developed and implemented for high efficiency consumer induction heated food cooking appliances in home uses and business-uses. Its operating performances as soft switching operating ranges and high frequency effective power regulation characteristics are illustrated and discussed on the basis of simulation and experimental results.

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