• Title/Summary/Keyword: High fracture toughness

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The Fabrication and Sinterability of $Al_2O_3/Cu$ Nanocomposite Powder ($Al_2O_3/Cu$ 나노복합분말의 제조 및 소결 특성)

  • 홍대희;오승탁;김지순;김영도;문인형
    • Journal of Powder Materials
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    • v.6 no.4
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    • pp.301-306
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    • 1999
  • Mechanical properties of oxide based materials could be improved by nanocomposite processing. To investigate optimum route for fabrication of nanocomposite enabling mass production, high energy ball milling and Pulse Electric Current Sintering (PECS) were adopted. By high energy ball milling, the $Al_2O_3$-based composite powder with dispersed Cu grains below 20 nm in diameter was successfully synthesized. The PECS method as a new process for powder densification has merits of improved sinterability and short sintering time at lower temperature than conventional sintering process. The relative densities of the $Al_2O_3$-5vol%Cu composites sintered at $1250^{\circ}C$ and $1300^{\circ}C$ with holding temperature of $900^{\circ}C$ were 95.4% and 95.7% respectively. Microstructures revealed that the composite consisted of the homogeneous and very fine grains of $Al_2O_3$ and Cu with diameters less than 40 nm and 20 nm respectively The composite exhibited enhanced toughness compared with monolithic $Al_2O_3$. The influence of the Cu content upon fracture toughness was discussed in terms of microstructural characteristics.

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An Experimental Study on the Mechanical Properties and Long-Term Deformations of High-Strength Steel Fiber Reinforced Concrete (고강도 강섬유보강 콘크리트의 역학적 특성 및 장기변형 특성에 관한 실험적 연구)

  • Yoon, Eui-Sik;Park, Seung-Bum
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.2A
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    • pp.401-409
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    • 2006
  • This study presents basic information on the mechanical properties and long-term deformations of high-strength steel fiber reinforced concrete(HSFRC). The Influence of steel fiber on modulus of elasticity, compressive, splitting tensile and flexural strength, and drying shrinkage and creep of HSFRC are investigated, and flexural fracture toughness is evaluated. Test results show that Test results show that the effect of steel fibers on the compressive strength is negligible, and the modulus of elasticity of HSFRC increased with the increase of fiber volume fraction. And the effect of fiber volume fraction($V_f$) and aspect ratio($l_f/d_f$) on tensile strength, flexural strength and toughness is extremely prominent. It is observed that the flexural deflection corresponded to ultimate load increased with the increase of $V_f$ and $l_f/d_f$, and due to fiber arresting cracking, the shape of the descending branch of load-deflection tends towards gently. Also, the effect of addition of various amounts of fiber on the creep and shrinkage is obvious. Especially, the effect of adding fibers to high-strength concrete is more pronounced in reducing the drying shrinkage than the creep.

Residual properties of high-strength fiber reinforced concrete after exposure to high temperatures

  • Tang, Chao-Wei
    • Computers and Concrete
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    • v.24 no.1
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    • pp.63-71
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    • 2019
  • Thermal energy from high temperatures can cause concrete damage, including mechanical and chemical degradation. In view of this, the residual mechanical properties of high-strength fiber reinforced concrete with a design strength of 75 MPa exposed to $400-800^{\circ}C$ were investigated in this study. The test results show that the average residual compressive strength of high-strength fiber reinforced concrete after being exposed to $400-800^{\circ}C$ was 88%, 69%, and 23% of roomtemperature strength, respectively. In addition, the benefit of steel fibers on the residual compressive strength of concrete was limited, but polypropylene fibers can help to maintain the residual compressive strength and flexural strength of concrete after exposure to $400-600^{\circ}C$. Further, the load-deflection curve of specimen containing steel fibers exposed to $400-800^{\circ}C$ had a better fracture toughness.

Effect of welding variables on the crack arrest toughness of thick steel plate (선급 극후물재의 취성균열 전파 정지 인성에 미치는 용접변수의 영향)

  • Ryu, Kang-Mook;An, Gyu-Baek;Kim, Tae-Su;Lee, Tae-Yeung;Lee, Jong-Sub
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.103-103
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    • 2009
  • As the size of containership increased over 14,000TEU, thick steel plate with high strength has been used. The plate thickness increased over 70mm and yield strength of the steel plate was around $47kg_f/mm^2$. Many researchers reported that the thick welded plate has low crack arrest toughness. They noticed the crack arrest ability is dependent on the plate thickness. In other words, brittle crack propagates straightly along the welded line and make abrupt fracture in the thick plate which causes low $K_{ca}$. In this study, the other factors, especially welding heat input, to cause low crack arrest toughness was investigated for thick steel plate welds. EH grade steel plates were used in this study and 50 to 80 thick plates were tested to confirm thickness sensitivity. Electro gas welding (EGW) and flux cored arc welding (FCAW) were adopted to prepare the welded joints. Temperature gradient ESSO test was performed to measure $K_{ca}$ values with the variation of welding variables. As a result of this study, regardless of plate thickness, welding heat input to cause welding residual stress around crack path is a key factor to control the brittle crack propagation in welded joints.

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A Study on Wear Properties of Plasma Sprayed $Cr_3C_2$-NiCr Coating at High Temperature (크롬탄화물 용사피막의 고온마모 특성연구)

  • 김의현;권숙인
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.91-102
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    • 1993
  • The plasma sprayed $Cr_3C_2$-NiCr coatings are widely used as wear-resistant and corrosion-resistant materials. The mechanical and wear properties of the plasma sprayed $Cr_3C_2$-NiCr coating on steel plate were examined in this study. The pore in the coatings could be classified into two types, the one is the intrinsic pore originated from the spraying powder, the other is the extrinsic pore formed during spraying. During the tensile adhesion test, the fracture occured at the interface of top coating and bond coating. It is though that the compressive residual stress increases with the increase of the top coating thickness. From the wear test, it was found that the wear rate increased with the increase of the sliding velocity regardless of the temperature. It is thought that the fracture toughness reduces with the increase of the sliding velocity at $30^{\circ}C$ and that the adhesion amount increases with the increase of the sliding velocity at $400^{\circ}C$ It is concluded that the wear mechanism at $30^{\circ}C$ is the fracture and pull-out of the carbide particles due to the fatigue on sliding surface, while the wear mechanism at $400^{\circ}C$ is the adhesion of the smeared layer formed during wear process.

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A Propotition of a New Parameter in Ceramic Wear(I) Friction and Wear Characteristics of Silicon Nitride and Zirconia (세라믹 마멸에 있어서의 새로운 파라메터 제안 (I) 질화규소와 지르코니아의 마찰$\cdot$마멸 특성)

  • ;;Hsu, S. M.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1441-1455
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    • 1993
  • Under unlubricated condition, the friction and wear tests of silicon nitride and zirconia manufactured by HIP were carried out at room temperature. The wear resistance of silicon nitride was superior to that of zirconia under low load, whereas the wear resistance of zirconia was superior to that of silicon nitride under high load. Wear model of ceramic was suggested by the microscopic SEM observation of worn surfaces and debris. Theoretical analysis and discussions based on linear fracture mechanics were made out about this ceramic wear model. From the theoretical analysis, a new nondimensional parameter, Scf, was introduced to estimate wear rate of ceramics. This new nondimentional parameter consists of contact pressure, surface defect of contact material, frictional coefficient and fracture toughness.

Mechanical Properties of an ECC(Engineered Cementitious Composite) Designed Based on Micromechanical Principle (마이크로역학에 의하여 설계된 ECC (Engineered Cementitious Composite)의 역학적 특성)

  • Kim Yun-Yong;Kim Jeong-Su;Kim Hee-Sin;Ha Gee-Joo;Kim Jin-Keun
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.709-716
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    • 2005
  • The objective of this study is to develop a high ductile fiber reinforced mortar, ECC(Engineered Cementitious Composite) with using raw material commercially available in Korea. A single fiber pullout test and a wedge splitting test were employed to measure the bond properties in a matrix and the fracture toughness of mortar matrix respectively, which are used for designing mix proportion suitable for achieving strain-hardening behavior at a composite level. Test results showed that the properties tended to increase with decreasing water-cement ratio. A high ductile fiber reinforced mortar has been developed by employing micromechanics-based design procedure. Micromechanical analysis was initially peformed to properly select water-cement ratio, and then basic mixture proportion range was determined based on workability considerations, including desirable fiber dispersion without segregation. Subsequent direct tensile tests were performed on the composites with W/C's of 47.5% and 60% at 28 days that the fiber reinforced mortar exhibited high ductile uniaxial tension property, represented by a maximum strain capacity of 2.2%, which is around 100 times the strain capacity of normal concrete. Also, compressive tests were performed to examine high ductile fiber reinforced mortar under the compression. The test results showed that the measured value of compressive strength was from 26MPa to 34 MPa which comes under the strength of normal concrete at 28 days.

Singular Stress Field Analysis and Strength Evaluation in Ceramic/.Metal Joints (세라믹/금속접합재의 열사이클피로에 따른 접합계면의 잔류응력분포 특성)

  • 박영철;김현수;허선철;강재욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.709-713
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    • 1996
  • The ceramic has such high qualities as light weight, abrasion resistance, heat resistance compared with metal, but since it is breakable, it can't be used as structural material and it is desirable to joining metal which is full of toughness, but, according as the ceramic/metal joint is executed at high temperature, the joint residual stress develops near the joint sides in the process of cooling the high temperature down to the suitable temperature due to difference of the thermal expansion coefficient between ceramic and metal, and the joint residualstress lowers the fracture strength. In this study, to ensure security and improvement of bending strength, 1 studies on see distribution shape of residual stress according to high thermal cycle, and the influnence of theraml cycle and distribution shape of residual stess on joint-strength.

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Analysis of Local Failure Machanism of Fiber Reinforced Concrete by Impact of High-Velocity Projectile (고속비상체 충돌에 대한 섬유보강 콘크리트의 국부파괴 매커니즘 분석)

  • Han, Sang-Hyu;Kim, Gyu-Yong;Kim, Hong-Seop;Lee, Bo-Kyeong;Kim, Jung-Hyun;Kim, Rae-Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.28-29
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    • 2014
  • In this study, flexural strength by fiber reinforced for steel fiber and reinforced polyamide fiber concrete, and concrete fracture properties by improvement of flexural toughness and high-velocity projectile impact were evaluated. As a result, it was confirmed that flexural strength are improved by distribution of stress and suppress of cracks, and the back desquamation of concrete by high-velocity projectile impact is suppressed. In addition, It was observed that the spalling of rear is caused when tension stress is caused as shock wave by high-velocity projectile impact was transferred to the rear and tension stress is suppressed by fiber reinforcement.

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High Temperature Erosion Properties of Silicon Nitride Fabricated by GPS and HP Method (GPS와 HP법으로 제조된 질화규소의 고온 Erosion 특성)

  • 최현주;안정욱;임대순;박동수
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.304-309
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    • 2000
  • Si$_3$N$_4$-6wt%Y$_2$O$_3$-lwt%Al$_2$O$_3$was prepared by hot pressed and gas pressure sintering to investigate the effect of microstructure on erosion behaviors. Hardness and fracture toughness were measured with prepared specimens to study the high temperature erosion properties. A gas blast type erosion tester was used In examine erosion behavior of the specimens up to 700$^{\circ}C$. In case of GPS silicon nitride, the erosion rate increases up to 500$^{\circ}C$ and decreases over 500$^{\circ}C$. Maximum erosion rate was observed at 300$^{\circ}C$ for HP silicon nitride. The principal factors affecting the high temperature erosive wear of brittle materials are largely dependent on high temperature properties of grain boundaries.

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