• 대한기계학회논문집B
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• 제33권8호
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• pp.573-579
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• 2009

A thermal mass air flow sensor, which consists of a micro-heater and thermal sensors on the silicon-nitride thin membrane structure, is micro-fabricated by MEMS processes. Three thermo-resistive sensors, one for the measurement of microheater temperature, the others for the measurement of membrane temperature upstream and downstream of the micro-heater respectively, are used. The micro-heater is operated under the constant temperature difference mode via a real time controller, based on inlet air temperature. Two design models for microfabricated flow sensor are compared with experimental results and confirmed their applicabilities and limitations. The thermal characteristics are measured to find the best flow indicator. It is found that two normalized temperature indicators can be adopted with some advantages in practice. The flow sensor with this control mode can be adopted for wide capability of high speed and sensitivity in the very low and medium velocity ranges.

• 설비공학논문집
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• 제25권5호
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• pp.225-232
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• 2013

Heat pump systems have been widely adopted in buildings for cooling and heating, due to their higher energy efficiency. Recently, the demand for hot water supply from the heat pump system has been increasing. To increase the water supply temperature with higher system efficiency and reliability, a heat pump water heater adopting cascade cycle was investigated in this study. The cascade heat pump water heater consisted of a low-stage cycle using R410A, and a high-stage cycle using R134a. A simulation program for the cascade heat pump water heater was developed, and verified by comparison with experimental data. The performance of the cascade heat pump water heater was optimized, by varying the compressor rotating speeds of the low- and high-stage cycles. At low ambient temperatures, the performance of the cascade cycle was compared with that of the single-stage cycle. The system efficiency of the cascade cycle was higher than that of the single-stage cycle, showing a lower compression ratio and compressor discharge temperature.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2003년도 제20회 춘계학술대회 논문집
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• pp.147-150
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• 2003

The purpose of this research was to develope components of micro solid propellant thruster. Micro solid propellant thruster had four basic components: combustion chamber, nozzle, solid propellant and micro heater for ignition. A performance of micro heater and characteristic of solid propellant was investigated. Micro heater was fabricated by conventional MEMS process and Platinum layer was used for heating element. Effect of geometry parameters on micro heater was tested. The temperature responses of heater with respect to each parameters was compared for a given electrical power. The characteristic of solid propellant(HTPB/AP) was investigated to obtain burning velocity in small chamber. Additionally, a capacity of filling propellant with high viscosity in small chamber was checked to guarantee for the micro fabrication.

• 대한기계학회논문집B
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• 제30권2호
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• pp.153-160
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• 2006

A technique for measuring surface temperature field in micro scale is newly proposed, which uses temperature-sensitive fluorescent (TSF) dye coated on the surface and is easily implemented with a fluorescence microscope and a CCD camera. The TSF dye is chosen among mixtures of various chemical compositions including rhodamine B as the fluorescent dye to be most sensitive to temperature change. In order to examine the effectiveness of this temperature measurement technique, numerical analysis and experiment on transient conduction heat transfer for two different substrate materials, i. e., silicon and glass, are performed. In the experiment, to accurately measure the temperature with high resolution temperature calibration curves were obtained with very fine spatial units. The experimental results agree qualitatively well with the numerical data in the silicon and glass substrate cases so that the present temperature measurement method proves to be quite reliable. In addition, it is noteworthy that the glass substrate is more appropriate to be used as thermally-insulating locally-heating heater in micro thermal devices. This fact is identified in the temperature measuring experiment on the locally-heating heaters made on the wafer of silicon and glass substrates. Accordingly, this technique is capable of accurate and non-intrusive high-resolution measurement of temperature field in microscale.

• 한국안전학회지
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• 제38권3호
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• pp.27-34
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• 2023

With the technological development of the semiconductor industry, the roles of electrical and thermal energy supply and control of semiconductor equipment in ultrafine processes have become very important. However, instances of electrical fires in the chiller heater, which is used for cooling in the semiconductor manufacturing process, are increasing. A fire occurs in combustibles due to high heat at the connection part of the chiller heater, that is, when the number of electrical wires in the connection part is reduced or when the wires are completely disconnected. In this study, the temperature characteristics were compared and analyzed through experiments and 3D simulations. The number of electrical wires, which is the connection part of the chiller heater, was reduced by 90%, 50%, 30%, 10%, and 5%, and the wires were completely disconnected. When the number of electrical wires was reduced by 5%, heat of up to 80℃ was generated, which is a relatively high temperature but insufficient to cause a fire in combustibles. Complete disconnection occurred due to the vibration of the motor and other components, and sparks and arcs were generated, resulting in a rapid increase in temperature to up to 680℃. When completely disconnected, the temperature increase was sufficient to cause a fire in the combustibles covering the terminal block. Therefore, in this study, the causes of electrical fires in chiller heaters were investigated and preventive measures were proposed by analyzing abnormal signals and thermal characteristics caused by the electrical wiring being reduced and completely disconnected.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2009년도 하계학술발표대회 논문집
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• pp.847-852
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• 2009

Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damange, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle inside feed-water heater installed downstream of the turbine extraction stream line. At that point, the extract steam from the turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows to reverse direction after impinging the impingement baffle, the shell wall of feedwater heaters may be affected by flow-accelerated corrosion. In this paper, to compare wall thinning range according to change entrance nozzle diameter and position with reference numerical analysis model's wall thinning range, various numerical analysis models applied. In case of changing diameter, four different diameter is applied. And a side of nozzle position, two different position-vertical type and parallel type-is applied. And then this paper describes operation of numerical analysis which is composed similar condition with real feed water heater. In conclusion, this study shows effective design for shall wall thinning by changing nozzle diameter and position.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2010년 춘계학술대회논문집
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• pp.562-566
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• 2010

Numerical analysis of 150kW Huels-type arc jet was performed using compressible Navier-Stokes CFD code. To consider chemical reaction by high temperature, the flow was assumed to be chemical equilibrium states. As a turbulence and a radiation model, the two-equation k-epsilon model and the 3-band radiation model were adopted, respectively. Mass flow rate and current density were given as conditions for calculations. In this study, two kinds of mechanisms for injection of air flow wire considered. One is that air is provided by left wall surface and the other is that air is injected from upper wall surface. The pressure, density and temperature contours of two cases were compared and heat transfer rates were estimated. The numerical results of two cases were not much different to each other. However, in real 150KW device, air is injected from upper wall surface with swirl. To calculate more accurately, swirl effect is must be considered.

• 한국재난정보학회 논문집
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• 제10권4호
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• pp.583-597
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• 2014

난방기기에 의한 화재는 다양한 난방기기의 종류처럼 그 원인도 다양하고. 매년 계속되는 전통재래시장에서의 난방기기에 의한 화재사고가 빈번히 발생하여 인명 및 재산상의 손실을 초래하고 있다. 일반주택이나 아파트 등 대부분의 주거시설은 난방용 보일러가 보급되어 난방기기로 인한 화재가 그리 많지 않으나 식당, 시장의 점포와 사무실, 체육관, 공장, 작업장 등에서는 여전히 석유난로, 전기난로 등 난방기기를 사용 하고 있어 화재의 위험성에 노출되어 있다. 또한 난방용 기기의 발생건수를 살펴보면 가정용보일러, 목탄난로, 석유난로, 가스난로/스토브, 전기스토브/히터 순으로 발생한 것으로 분석되었으며, 인명피해 별 건수는 가스난로/스토브, 석유난로 /곤로, 전기히터/스토브, 연탄/석탄난로 순으로 분석되었다. 또한 가스 및 석유관련 난방용기기가 발생빈도(frequency)는 낮지만 화재강도(intensity)가 높은 것으로 분석 되었다. 따라서 본 연구의 목적은 다중이용시설인 전통재래시장에서 아직도 많이 사용되고 있고, 실제 화재발생사례가 많은 석유난로와 전기스토브에 의한 발화 위험성 즉 최소발화온도, 탄화 정도와 그에 따른 열유속을 정상상태와 비정상상태 하에서의 가연물의 접촉 및 전도로 인한 화재 발생 가능성을 재연하여 검토해 봄으로서 보다 과학적인 화재조사 및 감식 접근방법을 강구하고자 하였다. 재연실험 결과 실험체 2종(석유난로/전기스토브) 모두 양호한 축열 조건이 만들어지지 않는 한 발화위험성은 극히 적은 것으로 나타났지만 탄화의 상태는 각 부위별로 진행되는 것으로 분석되었다. 결국 화재로의 전이는 축열에 의한 발화이므로 최소한 화재장소의 축열 온도조건이 $500^{\circ}C$ 이상일 때 발화되는 것으로 분석되었다. 특히 전기스토브의 발열체인 석영관인 경우 가장 짧은 시간 내(10sec)에 $600^{\circ}C$ 이상의 온도로 급 가열 되어 이때의 열유속은 6.26kW/m2으로 나타나 이는 보온된 PVC케이블이 손상과 함께 인체에는 2도 화상을 입히는 결과를 나타내는 것으로 분석 되었다. 아울러 온도 조건 이외에 거리변화에 따른 열량의 감소분을 나타내는 형태계수(Geometric View Factor)와 화재하중(Fire Load)에 따른 온도 변화도 고려되어야 할 중요한 변수임 알았다. 따라서 이에 관한 세심한 화재조사 및 감식의 매뉴얼이 있어야 할 것으로 사료되며 이러한 실험에 의한 과학적이고 합리적인 노력들이 향후 화재조사 및 감식에 대한 매뉴얼 작성과 이론적 토대를 세우는데 기여하기를 기대한다.

• 한국안전학회지
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• 제13권1호
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• pp.47-53
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• 1998

Radiant heater tubes with an inside burner are designed to transfer the heat generated from the burner to the outside of the tube by radiation. Hence, tube metal must suffer high temperature of approximately 900-$1000^{\circ}C$. The radiant tube is usually manufactured by centrifugal casting with high Ni-Cr alloys. In this study, failure analysis results of the radiant tube are reported. Failure mechanism of the tube was investigated by visual observation of the foiled tube, metallographic study of the cracked region and chemical analysis of tube metal and oxide scales. It was argued that the main cause of the cracking is repeated oxidation of the tube metal located beneath the thick oxide scale. Oxidation was caused by abnormally high operating temperature which can be verified by aged microstructure and internal void formation.

• 한국분무공학회지
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• 제15권2호
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• pp.83-93
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• 2010

Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle inside feedwater heater installed downstream of the turbine extraction stream line. At that point, the extract steam from the turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows to reverse direction after impinging the impingement baffle, the shell wall of feedwater heaters may be affected by flow-accelerated corrosion. In this paper, to compare degree of shell wall thinning mitigation rate to squared type with mitigation rate of other type baffle plate, four different types of impingement baffle plate-squared, curved, mitigating type and multi-hole type-applied inside the shell. With these comparison data, this paper describes operation of experiments and numerical analysis which is composed similar condition with real feed water heater. And flow visualization is operated for verification of experiments and numerical analysis. In conclusion, this study shows that mitigating type and multi-hole type baffle plate are more effective than other baffle plate about prevention of pressure concentration and pressure value decrease.