• Title/Summary/Keyword: High Temperature Fluid

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Study on the Preparation Process and Properties of Magnetorheological Fluid Treated by Compounding Surfactants

  • Wu, Xiangfan;Xiao, Xingming;Tian, Zuzhi;Chen, Fei
    • Journal of Magnetics
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    • v.21 no.2
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    • pp.229-234
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    • 2016
  • Aiming to prepare high performance magnetorheological fluid, firstly, oleic acid and sodium dodecyl benzene sulfonate are chosen as surfactants. And then, the mechanical stirring process including stirring time, stirring temperature and stirring speed are optimized by measuring sedimentation ratio and zero-field viscosity. Finally, the properties of prepared magnetorheological fluid are elaborated. The results indicate that the compounding of oleic acid and sodium dodecyl benzene sulfonate can improve the properties of magnetorheological fluid distinctively, and the optimistic compounding content is 4g:4g or 5g:5g. The surfactants adding orders and the second stirring time have little effect on the properties of magnetorheological fluid, while obviously of the first stirring time, temperature and speed. Moreover, the sedimentation ratio of prepared magnetorheological fluid is less than 5.2% in two weeks, the zero-field viscosity is smaller than $0.6Pa{\cdot}s$ at $20^{\circ}C$, and the maximum yield stress is higher than 50 kPa.

A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery (고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.7-14
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    • 2003
  • This paper describes reliability characteristics of an air foil journal bearing for high-speed turbomachinery at a room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with a motor-driven test rig. A lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About a load-carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, the trends in change of start torque, stop torque, and bearing temperature were shown during a 10,000-cycle start-stop test of an air foil journal bearing. We found that an air foil bearing performs well, as a supported bearing for the high-speed turbocompressor.

Numerical Study on CVI Process for SiC-Matrix Composite Formation (SiC 복합체 제조를 위한 화학기상침착공정에 대한 수치해석 연구)

  • Bae, Sung Woo;Im, Dongwon;Im, Ik-Tae
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.2
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    • pp.61-65
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    • 2015
  • SiC composite materials are usually used to very high temperature condition such as thermal protection system materials at space vehicles, combustion chambers or engine nozzles because they have high specific strength and good thermal properties at high temperature. One of the most widely used fabrication methods of SiC composites is the chemical vapor infiltration (CVI) process. During the process, chemical gases including Si are introduced into porous preform which is made by carbon fibers for infiltration. Since the processes take a very long time, it is important to reduce the process time in designing the reactors and processes. In this study, both the gas flow and heat transfer in the reactors during the processes are analyzed using a computational fluid dynamics method in order to design reactors and processes for uniform, high quality SiC composites. Effects of flow rate and heater temperature as process parameters to the infiltration process were examined.

Tip Clearance Effects on Inlet Hot Streaks Migration Characteristics in Low Pressure Stage of a Vaneless Counter-Rotating Turbine

  • Zhao, Qingjun;Wang, Huishe;Zhao, Xiaolu;Xu, Jianzhong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.25-34
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    • 2008
  • In this paper, three-dimensional multiblade row unsteady Navier-Stokes simulations at a hot streak temperature ratio of 2.0 have been performed to reveal the effects of rotor tip clearance on the inlet hot streak migration characteristics in low pressure stage of a Vaneless Counter-Rotating Turbine. The hot streak is circular in shape with a diameter equal to 25% of the high pressure turbine stator span. The hot streak center is located at 50% of the span and the leading edge of the high pressure turbine stator. The tip clearance size studied in this paper is 2.0mm(2.59% high pressure turbine rotor height, and 2.09% low pressure turbine rotor height). The numerical results show that the hot streak is not mixed out by the time it reaches the exit of high pressure turbine rotor. The separation of colder and hotter fluid is observed at the inlet of low pressure turbine rotor. Most of hotter fluid migrates towards the rotor pressure surface, and only little hotter fluid migrates to the rotor suction surface when it convects into the low pressure turbine rotor. And the hotter fluid migrated to the tip region of the high pressure turbine rotor impinges on the leading edge of the low pressure turbine rotor after it goes through the high pressure turbine rotor. The migration of the hotter fluid directly results in very high heat load at the leading edge of the low pressure turbine rotor. The migration characteristics of the hot streak in the low pressure turbine rotor are dominated by the combined effects of secondary flow and leakage flow at the tip clearance. The leakage flow trends to drive the hotter fluid towards the blade tip on the pressure surface and to the hub on the suction surface, even partial hotter fluid near the pressure surface is also driven to the rotor suction surface through the tip clearance. Compared with the case without rotor tip clearance, the heat load of the low pressure turbine rotor is intensified due to the effects of the leakage flow. And the numerical results also indicate that the leakage flow effect trends to increase the low pressure turbine rotor outlet temperature at the tip region.

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Temperature Measurement Method with Radiation Correction for Very High Temperature Gas (복사 간섭 보정을 통한 초고온 가스 온도 측정 방법)

  • Kim, Chan-Soo;Hong, Sung-Deok;Seo, Dong-Un;Kim, Yong-Wan;Lee, Won-Jae
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2059-2063
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    • 2008
  • When a thermocouple is placed in a high temperature gas-flow stream, the measured temperature could be biased from the true gas temperature due to a large radiation heat loss from a thermocouple surface to its surroundings. In this study, two thermocouples of unequal diameters with 1/8 inch and 1/16 inch are used to correct the radiation effect. The method is called the reduced radiation error (RRE). The preliminary test results show that the radiation and the sheath conduction cannot be negligible for the gas temperature measurement. To minimize the sheath conduction effect, all the thermocouples will have a grounded junction and 1/8 inch thermocouple will be replaced with 1 mm thermocouples. In addition, the computational fluid dynamics code analysis shows that there is a negligible temperature difference between the positions where the thermocouples were installed.

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A Study on the Numerical Analysis Methodology for Thermal and Flow Characteristics of High Pressure Turbine in Aircraft Gas Turbine Engine (항공기용 가스터빈 엔진의 고압터빈에서 열유동 특성해석을 위한 전산해석기법 연구)

  • Kim, Jinuk;Bak, Jeonggyu;Kang, Youngseok;Cho, Leesang;Cho, Jinsoo
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.3
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    • pp.46-51
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    • 2014
  • In this study, a numerical analysis methodology is studied to predict thermal and flow characteristics of C3X vane with internal cooling. Effects of turbulence models, transition models and viscous work term on temperature and pressure distributions on the vane surface are investigated. These optional terms have few effects on the pressure distributions over the vane surface. However, they have great influence on prediction of the temperature distributions on the vane surface. The combination of k-${\omega}$ based SST turbulence model, ${\gamma}$ transition model and viscous work term are better than RSM turbulence model on prediction of the surface temperature. The average temperature difference between CFD results and experimental results is calculated 2 % at the pressure side and 1 % at the suction side. Furthermore computing time of this combination is half of the RSM turbulence model. When k-${\omega}$ based SST turbulence model and ${\gamma}$ transition model with viscous work term are applied, more accurate predictions of thermal and internal flow characteristics of high pressure turbine are expected.

Experimental Study on Thermal Insulation and Cooling for Rotor/Bearing Area in 500W Class Micro Gas Turbine Generator (500W급 마이크로 가스터빈 발전기 회전체-베어링부의 단열 및 냉각 성능에 대한 실험적 연구)

  • Park, Cheol Hoon;Choi, Sang Kyu;Ham, Sang Yong
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.3
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    • pp.19-24
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    • 2014
  • Development of long-term mobile energy sources for mobile robots or small-sized unmanned vehicles are actively increasing. The micro gas turbine generator (MTG) is a good candidate for this purpose because it has both of high energy density and high power density, and 500W class MTG is under development. The designed MTG can be divided into 2 main parts. One part consists of motor/ generator and compressor, and the other one consists of combustor, recuperator and turbine. 500W class MTG is designed to operate at ultra-high speed of 400,000 rpm in high turbine temperature over $700^{\circ}C$ to improve the efficiency. Because the magnetism of NdFeB permanent magnet for the motor/generator could be degraded if the temperature is over $150-200^{\circ}C$, MTG needs the thermal insulation to block the heat transfer from combustor/turbine side to motor/generator side. Moreover, the motor/generator is allocated to get the cooling effect from the rapid air flow by the compressor. This study presents the experimental results to verify whether the thermal insulator and air flow are effective enough to keep the motor/generator part in the low temperature less than $100^{\circ}C$. From the motoring test by using the high temperature test rig, it was confirmed that the motor/generator part could maintain the temperature less than $50^{\circ}C$ under the condition of 1.0 bar compressed air.

Experimental Study on the Friction Torque Characteristics of Magnetic Fluid Seals for High Vacuum System (고진공용 자성유체시일이 마찰 토오크 특성에 관한 실험적 연구)

  • 김청균;나윤환;김한식
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.145-152
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    • 1996
  • This paper deals with an experimental study on the f~iction torque characteristics of magnctic fluid seals for various oil temperatures, rotating speeds, and vacuum pressures. The friction torque of MFS was measured by high response torque meter. The experimental results show that, as the rotating speed increases, the fi'iction torque of MFS increases and as the oil temperature increases, the friction torque of MFS decreases. Also, the experimental results show that the friction torque of Model II is 1.73 ~ 2.56, 2.0 ~ 2.89, 2.0 - 3.25 times larger than those of Model I under the atmospheric pressure, vacuum pressure(10$^{-4}$ and 10$^{-6}$ torr), respectively.

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Experimental Study on the Performance Characteristics of Magnetic Fluid Seals for a High Vacuum System (고진공 자성유체시일의 성능 특성에 관한 실험적 연구)

  • 김청균;나윤환
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.105-111
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    • 1997
  • This paper deals with an experimental study on the friction torque characteristics of magnetic fluid seals for various oil temperatures, rotating speeds, and vacuum pressures. The friction torque of MFS was measured by high response torque meter. The experimental results show that, as the rotating speed increases, the friction torque of MFS increases and as the oil temperature increases, the friction torque of MFS decreases. Also, the experimental results show that the friction torque of Model-II is 1.73~2.56, 2.0~2.89, 2.0~3.25 times higher than those of Model-I under the atmospheric pressure, vacuum pressure ($10^{-4} and 10^{-6}$ torr), respectively.

Analysis of Temperature Characteristic According to Variation of Air Duct of the Cast Resin Transformer (몰드변압기의 공기덕트의 구조 변화에 따른 온도특성 해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.4
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    • pp.256-260
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    • 2015
  • In this paper, achieved rise temperature distribution about degradation phenomenon of 24 MVA distribution cast resin transformer using CFD(Computational Fluid Dynamics). Usually, life of transformer is depended on temperature distribution of specification region than thermal special quality of transformer interior. Specially, life of transformer by decline of dielectric strength decreases rapidly in case rise by strangeness transformer interior hot spot temperature value permits. Because calculating high-voltage(HV) winding and low-voltage(LV) winding of cast resin transformer and Joule's loss of core for improvement these life, forecasted heat source, and HV winding and LV winding of cast transformer rise temperature distribution of core for supply of electric power and temperature distribution of highest point on the basis of the results. Also, calculated temperature rise limit of cast resin transformer and permission maximum temperature using analysis by electromagnetic heat source. Calculated and forecasted rise temperature distribution by heat source of thermal analysis with calculated result.